scholarly journals Design and Validation of a Single-SOI-Wafer 4-DOF Crawling Microgripper

Micromachines ◽  
2019 ◽  
Vol 10 (6) ◽  
pp. 376 ◽  
Author(s):  
Matteo Verotti ◽  
Alvise Bagolini ◽  
Pierluigi Bellutti ◽  
Nicola Pio Belfiore
Keyword(s):  
Finite Element Analysis ◽  
Rigid Body ◽  
Compliant Mechanism ◽  
Silicon On Insulator ◽  
Element Analysis ◽  
Deep Reactive Ion Etching ◽  
Theoretical Simulation ◽  
Body Model ◽  
Replacement Method ◽  
Rigid Body Model

This paper deals with the manipulation of micro-objects operated by a new concept multi-hinge multi-DoF (degree of freedom) microsystem. The system is composed of a planar 3-DoF microstage and of a set of one-DoF microgrippers, and it is arranged is such a way as to allow any microgripper to crawl over the stage. As a result, the optimal configuration to grasp the micro-object can be reached. Classical algorithms of kinematic analysis have been used to study the rigid-body model of the mobile platform. Then, the rigid-body replacement method has been implemented to design the corresponding compliant mechanism, whose geometry can be transferred onto the etch mask. Deep-reactive ion etching (DRIE) is suggested to fabricate the whole system. The main contributions of this investigation consist of (i) the achievement of a relative motion between the supporting platform and the microgrippers, and of (ii) the design of a process flow for the simultaneous fabrication of the stage and the microgrippers, starting from a single silicon-on-insulator (SOI) wafer. Functionality is validated via theoretical simulation and finite element analysis, whereas fabrication feasibility is granted by preliminary tests performed on some parts of the microsystem.

Modeling and Optimization of a Miniature Elastomeric Compliant Mechanism Using a 3-Spring Pseudo Rigid Body Model

2013 ◽  
Author(s):  
Dana Vogtmann ◽  
Satyandra K. Gupta ◽  
Sarah Bergbreiter
Keyword(s):  
Finite Element Analysis ◽  
Rigid Body ◽  
Compliant Mechanism ◽  
Maximum Error ◽  
Correction Factors ◽  
Element Analysis ◽  
Body Model ◽  
Fea Model ◽  
Rigid Body Model ◽  
Robotic Leg

This paper extends a previously developed Pseudo Rigid Body (PRB) analytical model for miniature elastomeric joints by introducing correction factors for joints with geometry not previously considered. Inclusion of these correction factors has resulted in an increase in the accuracy of the model from 20% to within 3% in bending and from 25% to within 7% in tension, when compared to equivalent Finite Element Analysis (FEA) models. Additionally, using the PRB model, a robotic leg with four elastomeric joints has been modeled, resulting in a maximum error of 12% when compared to an equivalent FEA model. Finally, the PRB model was used to optimize the robotic leg for minimum motor torque required to drive a hexapedal robot with six identical legs.

Design of a Single-Acting Constant-Force Actuator Based on Dielectric Elastomers

2008 ◽  
Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Compliant Mechanism ◽  
Structural Parameters ◽  
Dielectric Elastomer ◽  
Constant Force ◽  
Element Analysis ◽  
Body Model ◽  
Rigid Body Model ◽  
Supporting Frame

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.

A Family of Butterfly Flexural Joints: Q-LITF Pivots

2011 ◽  
Author(s):  
Xu Pei ◽  
Jingjun Yu ◽  
Shusheng Bi ◽  
Guanghua Zong
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rigid Body ◽  
Rigid Bodies ◽  
The Other ◽  
Element Analysis ◽  
Leaf Type ◽  
Center Shift ◽  
Body Model ◽  
Rigid Body Model

The Leaf-type Isosceles-Trapezoidal Flexural (LITF) pivot consists of two compliant beams and two rigid-bodies. For a single LITF pivot, the range of motion is small while the center-shift is relatively large. The capability of performance can be improved greatly by the combination of four LITF pivots. Base on the pseudo-rigid-body model (PRBM) of a LITF pivot, a method to construct the Quadri-LITF pivots is presented by regarding a single LITF pivot (or double-LITF pivot) as a the configurable flexure module. Ten types of Q-LITF pivots are synthesized. Compared with the single LIFT pivot, the stroke becomes larger, and stiffness becomes smaller. Four of them have the increased center-shift. The other four have the decreased center-shift. One of the quadruple LITF pivots is selected as the examples to explain the proposed method. The comparison between PRBM and Finite Element Analysis (FEA) result shows the validity and effectiveness of the method.

Design of a Single-Acting Constant-Force Actuator Based on Dielectric Elastomers

2009 ◽  
Vol 1 (3) ◽  
Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Compliant Mechanism ◽  
Structural Parameters ◽  
Dielectric Elastomer ◽  
Constant Force ◽  
Element Analysis ◽  
Body Model ◽  
Rigid Body Model ◽  
Supporting Frame

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator, which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.

Spatial-Beam Large-Deflection Equations and Pseudo-Rigid-Body Model for Axisymmetric Cantilever Beams

2011 ◽  
Author(s):  
Issa A. Ramirez ◽  
Craig P. Lusk
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rigid Body ◽  
Three Dimensional ◽  
Vertical Axis ◽  
Analysis Model ◽  
Element Analysis ◽  
Body Model ◽  
Straight Beam ◽  
Rigid Body Model

The kinematic equations for approximating the deflection of a three-dimensional cantilever beam were developed. The numerical equations were validated with a Finite Element Analysis program. With these equations, a pseudo-rigid-body model (PRBM) for an axisymmetric straight beam was developed. The axisymmetric PRBM consists of a spherical joint connecting two rigid links. The location of the deformed end of the beam is determined by two angles and the characteristic radius factor. The angle of the beam with respect to the vertical axis depends on the direction of the force with respect to the undeformed coordinate system. The Pearson’s correlation coefficient for the Finite Element Analysis model and the numerical integration is 0.952.

A Pseudo-Rigid Body Model for Compliant Edge Panels in Origami-Inspired Mechanisms

2016 ◽  
Author(s):  
Alden Yellowhorse ◽  
Larry L. Howell
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rigid Body ◽  
Element Analysis ◽  
Design Problems ◽  
Body Model ◽  
Rigid Body Model ◽  
Potential Applications

Origami-inspired mechanisms have a variety of potential applications but present many challenges in their design. Problems such as mechanism inflexibility must be considered for any application but may not always be easily resolvable. One option in such a case would be to rely on the inherent flexibility of the origami panels to permit motion. This paper presents a method for increasing the flexibility of a structure and enabling motion in an otherwise immobile origami-inspired mechanism. This method will be derived analytically and then verified through finite-element analysis and experiments.

A Simple and Accurate Method for Determining Large Deflections in Compliant Mechanisms Subjected to End Forces and Moments

1998 ◽  
Vol 120 (3) ◽  
pp. 392-400 ◽  
Author(s):  
A. Saxena ◽  
S. N. Kramer
Keyword(s):  
Rigid Body ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Elliptic Integral ◽  
Beam Equation ◽  
Large Deflections ◽  
Euler Beam ◽  
Body Model ◽  
Rigid Body Model ◽  
Analysis And Synthesis

Compliant members in flexible link mechanisms undergo large deflections when subjected to external loads. Because of this fact, traditional methods of deflection analysis do not apply. Since the nonlinearities introduced by these large deflections make the system comprising such members difficult to solve, parametric deflection approximations are deemed helpful in the analysis and synthesis of compliant mechanisms. This is accomplished by representing the compliant mechanism as a pseudo-rigid-body model. A wealth of analysis and synthesis techniques available for rigid-body mechanisms thus become amenable to the design of compliant mechanisms. In this paper, a pseudo-rigid-body model is developed and solved for the tip deflection of flexible beams for combined end loads. A numerical integration technique using quadrature formulae has been employed to solve the large deflection Bernoulli-Euler beam equation for the tip deflection. Implementation of this scheme is simpler than the elliptic integral formulation and provides very accurate results. An example for the synthesis of a compliant mechanism using the proposed model is also presented.

A Simple and Accurate Method for Determining Large Deflections in Complaint Mechanisms Subjected to End Forces and Moments

1998 ◽  
Author(s):  
A. Saxena ◽  
Steven N. Kramer
Keyword(s):  
Rigid Body ◽  
Numerical Integration ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Beam Equation ◽  
Integration Scheme ◽  
Large Deflections ◽  
Body Model ◽  
Rigid Body Model ◽  
Analysis And Synthesis

Abstract Compliant members in flexible link mechanisms undergo large deflections when subjected to external loads for which, traditional methods of deflection analysis do not apply Nonlinearities introduced by these large deflections make the system comprising such members difficult to solve Parametric deflection approximations are then deemed helpful in the analysis and synthesis of compliant mechanisms This is accomplished by seeking the pseudo-rigid-body model representation of the compliant mechanism A wealth of analysis and synthesis techniques available for rigid-body mechanisms thus become amenable to the design of compliant mechanisms In this paper, a pseudo-rigid-body model is developed and solved for the tip deflection of flexible beams for combined end loads with positive end moments A numerical integration technique using quadrature formulae has been employed to solve the nonlinear Bernoulli-Euler beam equation for the tip deflection Implementation of this scheme is relatively simpler than the elliptic integral formulation and provides nearly accurate results Results of the numerical integration scheme are compared with the beam finite element analysis An example for the synthesis of a compliant mechanism using the proposed model is also presented.

Evaluation of Equivalent Spring Stiffness for Use in a Pseudo-Rigid-Body Model of Large-Deflection Compliant Mechanisms

1994 ◽  
Author(s):  
Larry L. Howell ◽  
Ashok Midha
Keyword(s):  
Rigid Body ◽  
Large Deflection ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Spring Stiffness ◽  
Model Concept ◽  
Analysis And Design ◽  
Body Model ◽  
Rigid Body Model ◽  
Body Joints

Abstract Compliant mechanisms gain some or all of their mobility from the flexibility of their members rather than from rigid-body joints only. More efficient and usable analysis and design techniques are needed before the advantages of compliant mechanisms can be fully utilized. In an earlier work, a pseudo-rigid-body model concept, corresponding to an end-loaded geometrically nonlinear, large-deflection beam, was developed to help fulfill this need. In this paper, the pseudo-rigid-body equivalent spring stiffness is investigated and new modeling equations are proposed. The result is a simplified method of modeling the force/deflection relationships of large-deflection members in compliant mechanisms. Flexible segments which maintain a constant end angle are discussed, and an example mechanism is analyzed. The resulting models are valuable in the visualization of the motion of large-deflection systems, as well as the quick and efficient evaluation and optimization of compliant mechanism designs.

Compliant Pantographs via the Pseudo-Rigid-Body Model

1998 ◽  
Author(s):  
Andrew J. Nielson ◽  
Larry L. Howell
Keyword(s):  
Rigid Body ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Test Results ◽  
Rigid Link ◽  
Body Model ◽  
Design Flexibility ◽  
Model Predictions ◽  
Rigid Body Model ◽  
Classical Mechanism

Abstract This paper uses a familiar classical mechanism, the pantograph, to demonstrate the utility of the pseudo-rigid-body model in the design of compliant mechanisms to replace rigid-link mechanisms, and to illustrate the advantages and limitations of the resulting compliant mechanisms. To demonstrate the increase in design flexibility, three different compliant mechanism configurations were developed for a single corresponding rigid-link mechanism. The rigid-link pantograph consisted of six links and seven joints, while the corresponding compliant mechanisms had no more than two links and three joints (a reduction of at least four links and four joints). A fourth compliant pantograph, corresponding to a rhomboid pantograph, was also designed and tested. The test results showed that the pseudo-rigid-body model predictions were accurate over a large range, and the mechanisms had displacement characteristics of rigid-link mechanisms in that range. The limitations of the compliant mechanisms included reduced range compared to their rigid-link counterparts. Also, the force-deflection characteristics were predicted by the pseudo-rigid-body model, but they did not resemble those for a rigid-link pantograph because of the energy storage in the flexible segments.

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