scholarly journals Extension of Experimentally Assembled Processing Maps of 10CrMo9-10 Steel via a Predicted Dataset and the Influence on Overall Informative Possibilities

Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1218 ◽  
Author(s):  
Petr Opěla ◽  
Petr Kawulok ◽  
Rostislav Kawulok ◽  
Ondřej Kotásek ◽  
Pavol Buček ◽  
...  

Processing maps embody a supportive tool for the optimization of hot forming processes. In the present work, based on the dynamic material model, the processing maps of 10CrMo9-10 low-alloy steel were assembled with the use of two flow curve datasets. The first one was obtained on the basis of uniaxial hot compression tests in a temperature range of 1073–1523 K and a strain rate range of 0.1–100 s−1. This experimental dataset was subsequently approximated by means of an artificial neural network approach. Based on this approximation, the second dataset was calculated. An important finding was that the additional dataset contributed significantly to improving the informative ability of the assembled processing maps in terms of revealing potentially inappropriate forming conditions.

2016 ◽  
Vol 849 ◽  
pp. 409-415 ◽  
Author(s):  
Shao Hua Wei ◽  
Yan Qiang Liu ◽  
Jun Hui Nie ◽  
Tao Zuo ◽  
Zi Li Ma ◽  
...  

The hot deformation characteristics of 25%SiCp/2009A1 composite fabricated by powder metallurgy route were studied by thermal compaction testing on Gleeble-3800 hot-simulation machine in the temperature range of 370~520 °C and strain rate range of 0.01~10 s-1. The processing maps of 25%SiCp/2009A1 composites were developed on the basis of dynamic material model. The results show that the flow stress decreased with increasing deformation temperature at a constant strain rate, and increased with increasing strain rate at a constant temperature. The processing maps present unsteady zones at high strain rate (≥1 s-1). There are a few interfaces of particle-matrix separated and the particle itself cracked. There was significant dynamic recovery and dynamic recrystallization occurred in the higher temperature and lower strain rate region. The optimum hot deformation condition of the composites attained by the maps were in the temperature range of 450~490 °Cand in the strain rate range of 0.01~0.1 s-1.


2018 ◽  
Vol 913 ◽  
pp. 30-36
Author(s):  
Ran Liu ◽  
Hui Huang ◽  
Ya Liu ◽  
Li Rong

To study the hot deformation behavior of Al-Mg-Er alloy, hot compression tests were conducted on a Gleeble-1500D thermal simulator at the temperature range of 200-500°C with the strain rates from 0.001 to 10s-1. With the increase in the deformation temperature and the decrease in strain rates, the flow stress of the Al-Mg-Er alloy decreased. Processing maps were constructed to study on hot workability characteristics. The results showed that the flow stress curves exhibited the typical dynamic recrystallization characteristics and the stress decreased with the increase of deformation temperature and the decrease of strain rate. Moreover, the processing maps were established on the basis of dynamic material model and Prasad’s instability criterion.


2012 ◽  
Vol 490-495 ◽  
pp. 3423-3426 ◽  
Author(s):  
Xin Zhao ◽  
Hong Zhao ◽  
Rui Zhang

The hot deformation characteristics of TC18 titanium alloy were studied in the temperature range 750-850°C and strain rate range 0.001-1 s-1 by using hot compression tests. Processing maps for hot working are developed on the basis of the variations of efficiency of power dissipation with temperature and strain rate. The results reveal that the flow stress of TC18 is sensitive to strain rate. Processing map at stain of 0.6 reveals two domains: one is centered at 750°C and 0.001s-1; another is centered at 850°C and 0.001s-1. The maximum efficiency is more than 60%. According to the maps, the zone with the temperature range of 750-850°C and strain rate range of 0.01-0.001s-1 may be suitable for hot working


2012 ◽  
Vol 538-541 ◽  
pp. 1257-1261
Author(s):  
Sheng Li Guo ◽  
Peng Du ◽  
Xiao Ping Wu ◽  
De Fu Li

The hot deformation behavior of Zn91.8-Cu8-Cr0.2 (in wt.%) was investigated by means of hot compression tests in the temperature range of 230-380 °C and strain rate range of 0.01 - 10 s-1. The constitutive equation and processing maps were developed. The influence of strain on the flow stress was studied by considering the effect of the strain on material constants. The stress-strain curves obtained by the constitutive equation are in good agreement with experimental results. The proposed constitutive equations can be used for the analysis problem of hot forming processes. The processing maps have exhibited a domain, which is optimum processing window for hot working, in the temperature range of 310 - 380 °C and strain rate range of 0.01-1 s-1 corresponding to the higher efficiency of power dissipation. The large regime of flow instability is observed at high strain rate. The instability regime should be avoided during hot deformation processing.


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