scholarly journals Formability Analysis and Oxidation Layer Effects in Dieless Drawing of Stainless Steel Wires

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 828 ◽  
Author(s):  
Hwang ◽  
Liu
Keyword(s):  
Finite Element ◽  
Stainless Steel ◽  
Element Model ◽  
Tensile Tests ◽  
Heat Transfer Analysis ◽  
Finite Element Software ◽  
Area Reduction ◽  
Steel Wires ◽  
Dieless Drawing ◽  
Forming Temperature

In this study, dieless drawing experiments of stainless steel SUS304 wires of 1 mm in diameter were carried out using a self-developed dieless drawing machine. In order to prevent oxidation, argon gas was applied to a self-designed chamber during dieless drawing processes. The effects of the forming temperature and the oxide layer on the mechanical properties of the drawn SUS304 stainless wires obtained by tensile tests are discussed in this paper. A finite element model considering the high frequency induction heating mode in the finite element software DEFORM2D was developed to conduct the heat transfer analysis and the formability analysis of the drawn products in dieless drawing of stainless steel wires. The effects of the drawing speed and forming temperature on the maximal reachable area reductions are discussed. Through the comparisons of the maximal reachable area reduction between the finite element simulations and experiments, the finite element modelling for dieless drawing processes was validated.

scholarly journals Numerical analysis of concrete-filled spiral welded stainless steel tubes subjected to compression

2018 ◽  
Author(s):  
Dongxu Li ◽  
Brian Uy ◽  
Farhad Aslani ◽  
Chao Hou
Keyword(s):  
Finite Element ◽  
Stainless Steel ◽  
Finite Element Model ◽  
Mechanical Performance ◽  
Load Capacity ◽  
Element Model ◽  
Experimental Program ◽  
Design Parameters ◽  
Steel Tubes ◽  
Finite Element Software

Spiral welded stainless tubes are produced by helical welding of a continuous strip of stainless steel. Recently, concrete-filled spiral welded stainless steel tubes have found increasing application in the construction industry due to their ease of fabrication and aesthetic appeal. However, an in-depth understanding of the behaviour of this type of structure is still needed due to the lack of proper design guidance and insufficient experimental verification. In this paper, the mechanical performance of concrete-filled spiral welded stainless steel tubes will be numerically investigated with a commercial finite element software package, through which an experimental program can be designed properly. Specifically, the proposed finite element models take into account the effects of material and geometric nonlinearities. Moreover, the initial imperfections of stainless steel tubes and the form of helical welding will be appropriately included. Enhancement of the understanding of the analysis results can be achieved by extending results through a series of parametric studies based on the developed finite element model. Thus, the effects of various design parameters will be further evaluated by using the developed finite element model. Furthermore, for the purposes of wide application of such types of structure, the accuracy of the behaviour prediction in terms of ultimate strength based on current design codes will be studied. The authors herein compared the load capacity between the finite element analysis results and the existing codes of practice.

Mechanical behavior of toilet paper perforation

BioResources ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. 4846-4861
Author(s):  
Joana C. Vieira ◽  
André C. Vieira ◽  
António de O. Mendes ◽  
Ana M. Carta ◽  
Paulo T. Fiadeiro ◽  
...  
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Morphological Analysis ◽  
Element Model ◽  
Tensile Tests ◽  
Finite Element Software ◽  
Limit Value ◽  
Toilet Paper ◽  
Perforated Sheet

Perforation is used in multilayer tissue products, such as toilet and kitchen papers, as part of the converting process. Perforation facilitates the detachment of consecutive sheets by the user. The compromise between the strength required to detach a perforated sheet and the strength required to break a sheet affects the perforation efficiency. In this work, the mechanical behaviors of 15 commercial papers from different European producers were studied. A morphological analysis of the materials was performed, followed by the determination of their perforation efficiency (through tensile tests). A qualitative analysis of the cuts quality, along with a quantitative analysis of the same cuts dimensions was performed through an optical system. Finally, the stress concentration in the holes and the influence of the cuts distance were analyzed using a finite element model implemented in Abaqus/Standard finite element software. The results showed that a cut distance of 2.0 mm should not be used in these types of papers, and the perforation efficiency increased with the cut distance, regardless of the number of plies in the toilet paper. The stress concentration factor was also determined to have a limit value of 0.11. Papers above this limit value tear at the perforation line, as desired.

Design of spinous process hooks for flexible fixation of the lumbar spine

2000 ◽  
Vol 214 (5) ◽  
pp. 479-487 ◽  
Author(s):  
J C Leahy ◽  
K J Mathias ◽  
A Heaton ◽  
D E T Shepherd ◽  
D W L Hukins ◽  
...  
Keyword(s):  
Finite Element ◽  
Stainless Steel ◽  
Lumbar Spine ◽  
Tensile Testing ◽  
Spinous Process ◽  
Fatigue Crack Initiation ◽  
Element Model ◽  
Tensile Tests ◽  
Stress Concentrations ◽  
Stainless Steel 316L

A prototype flexible fixation system for the lumbar spine was subjected to tensile testing to failure and cyclic tensile testing in order to determine any regions of weakness. The system consisted of a spinous process hook and two laminar hooks made of stainless steel (316L). Each laminar hook was attached to the spinous process hook by a loop of polyester braid secured by a crimped metal sleeve. In five tensile tests, the system failed by irreversible deformation of the spinous process hook at 2.5 ° 0.3 kN (mean ° standard deviation). In three cyclic tests, in which the applied tension varied sinusoidally between 0.04 and 0.4 kN at a frequency of 5 Hz, failure occurred after less than 400000 loading cycles. This occurred as a result of fatigue crack initiation and propagation in the spinous process hook. A finite element model showed a stress concentration in the region where the crack occurred, which raised the applied stress above the tensile fatigue strength of this stainless steel. The spinous process hook was redesigned for manufacture in a titanium alloy (Ti-6Al-4V ELI) to minimize artefacts in magnetic resonance imaging. Further finite element models showed no unacceptable stress concentrations.

Formability Discussion in Dieless Drawing of Stainless Steel Tubes

2014 ◽  
Vol 626 ◽  
pp. 10-15 ◽  
Author(s):  
Yeong-Maw Hwang ◽  
Zong Sian Li ◽  
Tsu Yu Lin
Keyword(s):  
Stainless Steel ◽  
Drawing Process ◽  
Steel Tubes ◽  
Area Reduction ◽  
Dieless Drawing ◽  
Forming Temperature ◽  
Critical Process Parameters ◽  
Electronic Parts ◽  
Critical Process ◽  
Deform 3D

Stainless steel tubes are widely used in various fields, such as electrode tubes, probe tubes, electronic parts, painless injection needles, and micro-nozzles etc. In this study, a self-developed prototype dieless drawing machine is used to explore the formability of the dieless drawing process of SUS304 stainless steel tubes. The critical process parameters of the forming temperature, drawing velocity, the drawing accelerations and area reduction are investigated. A commercial finite element code of DEFORM 3D is used to simulate the temperature, stress, strain distributions and drawing velocity limit in the dieless drawing process of the stainless steel tubes. The maximum area reduction obtained can reach 50% and the better forming temperatures are between 1000°C and 1100 °C.

A Study on Mechanical and Fatigue Properties of a Stainless Steel

2015 ◽  
Vol 1095 ◽  
pp. 79-82
Author(s):  
Jun Tian Zhao ◽  
Yan Rui Zuo ◽  
Wei Ping Zhao
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Stainless Steel ◽  
Fatigue Crack ◽  
Room Temperature ◽  
Tensile Tests ◽  
Tensile Behavior ◽  
Fatigue Properties ◽  
Finite Element Software

With times of tensile tests, the tensile behavior of a kind of stainless steel at room temperature was determined. According to the results of tensile tests, some parameters of mechanical properties of the stainless steel can be obtained. Fatigue crack expansion of COD stainless steel specimens at room temperature can be simulated with the finite element software extensions.

A Finite Element Model and Experimental Verification for the Mechanical Properties of 2.5-D Braided Composites

2007 ◽  
Vol 546-549 ◽  
pp. 1591-1596
Author(s):  
Wei Feng Dong ◽  
Yong Li ◽  
Jun Xiao
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Elastic Modulus ◽  
Finite Element Model ◽  
Cross Section ◽  
Element Model ◽  
Tensile Tests ◽  
Braided Composites ◽  
Finite Element Software ◽  
The Cross

As for 2.5-D layer-to-layer angle interlock braided composites, the cross section of the warp tow was represented in double-convex lens form, and the center line of the warp tow was along the sinusoid. The arranging characteristic of weft tow fibers along the cross section outline of the longitude fibers was studied in detail. A novel finite element model for 2.5-D braided composites was established to predict elastic modulus. The finite element software ANSYS was adopted to study the mechanical properties of the model and presented its stress nephogram, and the influence of the braided structure parameters on the elastic modulus of this material was analyzed in detail. To validate this model, qualified experimental samples were made by VARTM technique, and then tensile tests were performed to determine the mechanical properties. The results show that the conclusions of finite element method (FEM) fit well with the experimental values, and this model can be used to predict effectively the macro modulus of 2.5-D braided composites.

scholarly journals Finite Element Method modeling of Additive Manufactured Compressor Wheel

2021 ◽  
Author(s):  
Márton Tamás Birosz ◽  
Mátyás Andó ◽  
Sudhanraj Jeganmohan
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Finite Element Method Simulation ◽  
Element Model ◽  
Tensile Tests ◽  
Raw Material ◽  
Isotropic Hardening ◽  
Compressor Wheel ◽  
Material Extrusion ◽  
Element Method

AbstractDesigning components is a complex task, which depends on the component function, the raw material, and the production technology. In the case of rotating parts with higher RPM, the creep and orientation are essential material properties. The PLA components made with the material extrusion process are more resistant than VeroWhite (material jetting) and behave similarly to weakly cross-linked elastomers. Also, based on the tensile tests, Young’s modulus shows minimal anisotropy. Multilinear isotropic hardening and modified time hardening models are used to create the finite element model. Based on the measurements, the finite element method simulation was identified. The deformation in the compressor wheel during rotation became definable. It was concluded that the strain of the compressor wheel manufactured with material extrusion technology is not significant.

A pragmatic approach for the evaluation of depth-sensing indentation in the self-similar regime

2021 ◽  
pp. 1-24
Author(s):  
Hamidreza Mahdavi ◽  
Konstantinos Poulios ◽  
Christian F. Niordson
Keyword(s):  
Finite Element ◽  
Element Model ◽  
Depth Sensing ◽  
Finite Element Software ◽  
Element Simulation ◽  
Unique Material ◽  
Reverse Analysis ◽  
Supplementary Material ◽  
Two Parameters ◽  
Force Displacement

Abstract This work evaluates and revisits elements from the depth-sensing indentation literature by means of carefully chosen practical indentation cases, simulated numerically and compared to experiments. The aim is to close a series of debated subjects, which constitute major sources of inaccuracies in the evaluation of depth-sensing indentation data in practice. Firstly, own examples and references from the literature are presented in order to demonstrate how crucial self-similarity detection and blunting distance compensation are, for establishing a rigorous link between experiments and simple sharp-indenter models. Moreover, it is demonstrated, once again, in terms of clear and practical examples, that no more than two parameters are necessary to achieve an excellent match between a sharp indenter finite element simulation and experimental force-displacement data. The clear conclusion is that reverse analysis methods promising to deliver a set of three unique material parameters from depth-sensing indentation cannot be reliable. Lastly, in light of the broad availability of modern finite element software, we also suggest to avoid the rigid indenter approximation, as it is shown to lead to unnecessary inaccuracies. All conclusions from the critical literature review performed lead to a new semi-analytical reverse analysis method, based on available dimensionless functions from the literature and a calibration against case specific finite element simulations. Implementations of the finite element model employed are released as supplementary material, for two major finite element software packages.

Calculating Mechanics Characteristics of Single-Walled Carbon Nanotube Materials by Finite Element Method

2017 ◽  
Vol 730 ◽  
pp. 548-553
Author(s):  
Jing Ge ◽  
Hao Jiang ◽  
Zhen Yu Sun ◽  
Guo Jun Yu ◽  
Bo Su ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Radial Direction ◽  
Element Model ◽  
Beam Element ◽  
Beam Position ◽  
Single Walled Carbon ◽  
Finite Element Software ◽  
Calculation Results ◽  
The Moment

In this paper, we establish the mechanical property analysis of Single-walled Carbon Nanotubes (SWCNTs) modified beam element model based on the molecular structural mechanics method. Then we study the mechanical properties of their radial direction characteristics using the finite element software Abaqus. The model simulated the different bending stiffness with rectangular section beam elements C-C chemical force field. When the graphene curled into arbitrary chirality of SWCNTs spatial structure, the adjacent beam position will change the moment of inertia of the section of the beam. Compared with the original beam element model and the calculation results, we found that the established model largely reduced the overestimate of the original model of mechanical properties on the radial direction of the SWCNTs. At the same time, compared with other methods available in the literature results and the experimental data, the results can be in good agreement.

Finite element analysis of hydrogen effects on superelastic NiTi shape memory alloys: Orthodontic application

2018 ◽  
Vol 29 (16) ◽  
pp. 3188-3198 ◽  
Author(s):  
Wissem Elkhal Letaief ◽  
Aroua Fathallah ◽  
Tarek Hassine ◽  
Fehmi Gamaoun
Keyword(s):  
Finite Element ◽  
Coupled Model ◽  
Element Model ◽  
Orthodontic Wires ◽  
Niti Wire ◽  
Element Analysis ◽  
Finite Element Software ◽  
Orthodontic Wire ◽  
Niti Shape Memory Alloys

Thanks to its greater flexibility and biocompatibility with human tissue, superelastic NiTi alloys have taken an important part in the market of orthodontic wires. However, wire fractures and superelasticity losses are notified after a few months from being fixed in the teeth. This behavior is due to the hydrogen presence in the oral cavity, which brittles the NiTi arch wire. In this article, a diffusion-mechanical coupled model is presented while considering the hydrogen influences on the NiTi superelasticity. The model is integrated in ABAQUS finite element software via a UMAT subroutine. Additionally, a finite element model of a deflected orthodontic NiTi wire within three teeth brackets is simulated in the presence of hydrogen. The numerical results demonstrate that the force applied to the tooth drops with respect to the increase in the hydrogen amount. This behavior is attributed to the expansion of the NiTi structure after absorbing hydrogen. In addition, it is shown that hydrogen induces a loss of superelasticity. Hence, it attenuates the role of the orthodontic wire on the correction tooth malposition.

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