scholarly journals Relationship between Al-Ni intermetallic Phases and Bond Strength in Roll Bonded Steel-Aluminum Composites with Nickel Interlayers

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 827 ◽  
Author(s):  
Arbo ◽  
Bergh ◽  
Holmedal ◽  
Vullum ◽  
Westermann

In this work, the interface characteristics and resulting bond strength were investigated for roll bonded steel-aluminum composites with nickel interlayers, both after rolling and after post-rolling heat treatments at 400 °C–550 °C. After rolling, only mechanical interlocking was achieved between the steel and nickel layers, which resulted in delamination. Post-rolling heat treatments resulted in sufficient metallurgical bonding between the steel and nickel layers, and a significant increase in the bond strength. An intermetallic phase layer formed during the heat treatments, which below 500 °C consisted of Al3Ni and above, Al3Ni and Al3Ni2. With increasing temperature and time, the Al3Ni2 phase consumed the Al3Ni layer, voids developed along the Al3Ni2-aluminum interface, and a duplex morphology developed inside the Al3Ni2 layer, in accordance with the Kirkendall effect. The highest bond strength was obtained for the composites that only had an Al3Ni layer along the interface, and the optimal thickness was found to be 3–5 µm. The bond strength decreased with increasing temperature and time, due to increasing Al-Ni layer thickness, an increase in the fraction of Al3Ni2 relative to Al3Ni, and the development of voids. The results show that nickel can be used as an interlayer in steel-aluminum joints, and a high bond strength can be obtained through post-rolling heat treatments.

2016 ◽  
Vol 87 (12) ◽  
pp. 1619-1626 ◽  
Author(s):  
Illia Hordych ◽  
Dmytro Rodman ◽  
Florian Nürnberger ◽  
Christian Hoppe ◽  
Hans Christian Schmidt ◽  
...  

2010 ◽  
Vol 148-149 ◽  
pp. 664-667 ◽  
Author(s):  
Jun Tao Zou ◽  
Yan Feng Liu ◽  
Xian Hui Wang ◽  
Shu Hua Liang

The effect of melt-casting temperature on the microstructure and properties of transition interlayer for CuNiMnFe/30CrMnSi material was investigated in vacuum condition. The results show that the thickness of the transition layer and its bond strength increase, and then decrease with increasing temperature. At 1130 , the intermediate transition layer has the largest width, which is 132μm, and the tensile strength can reach up to 1322Mpa. In the intermediate transition layer, mutual diffusion occurs among these alloying elements. These elements, such as Cu, Ni and Mn, diffuse into 30CrMnSi and results in the formation of Fe base solid solution, and no harmful brittle phases are produced in the proximity of bonding interface, thus it has a good metallurgical bonding for the two materials.


Author(s):  
J. Wei ◽  
S. S. Deng ◽  
C. M. Tan

Silicon-to-silicon wafer bonding by sol-gel intermediate layer has been performed using acid-catalyzed tetraethylthosilicate-ethanol-water sol solution. High bond strength near to the fracture strength of bulk silicon is obtained at low temperature, for example 100°C. However, The bond efficiency and bond strength of this intermediate layer bonding sharply decrease when the bonding temperature increases to elevated temperature, such as 300 °C. The degradation of bond quality is found to be related to the decomposition of residual organic species at elevated bonding temperature. The bubble generation and the mechanism of the high bond strength at low temperature are exploited.


2018 ◽  
Vol 62 (2) ◽  
pp. 33-44
Author(s):  
F. T. Kubatík ◽  
J. Stoulil ◽  
F. Lukáč ◽  
K. Stehlíková ◽  
P. Slepička

Abstract This work presents the preparation of coatings of aluminium and AlCr6Fe2 alloy on magnesium alloy AZ91 with metallurgical bonding. Coatings were prepared by plasma spraying system WSP®-H 500. This metallurgical bond (sub-layer) is formed by an eutectic structure consisting of the intermetallic phase Mg17Al12 and the solid solution of magnesium and aluminium. In this work, the layers were studied using electrochemical impedance spectroscopy (EIS). It was shown that there is a several fold increase of the polarization resistance (Rcν) of plasma-sprayed coatings of aluminium and AlCr6Fe2 alloy, compared with uncoated AZ91 in borate buffer with pH 9.1.


2018 ◽  
Vol 192 ◽  
pp. 02018
Author(s):  
Emmanuel Macabenta Lazo ◽  
John Pepard Mendoza Rinchon

Different retrofitting techniques are commonly used to sustain the design life of heavy damage and deteriorated concrete structures, whilst epoxy-bonded carbon fiber reinforced polymer (CFRP) has emerged as a widely known retrofitting method. Consequently, a sound understanding of the bond strength between structural lightweight concrete (LWC) and CFRP based on influential factors is essential in safety and economic requirements. In this study, a hybrid bond strength model using the artificial neural network (ANN) and genetic algorithm (GA) was developed to furtherly understand the bond of a CFRP strengthened LWC structure. ANN was able to establish under satisfactory performance the relationship between the maximum bond load and the following influential parameters: width of CFRP (bfrp), total CFRP bond length (Lfrp), CFRP thickness (tfrp), and CFRP angle of orientation (θfrp). Furthermore, GA was able to derive the optimal configuration of the influential parameters resulted in high bond performance. Moreover, the optimization results also validated the sensitivity of each parameter on the interfacial bond behavior between LWC and CFRP.


1962 ◽  
Vol 35 (4) ◽  
pp. 1060-1062
Author(s):  
A. I. Yakubchik ◽  
S. Ya Grilikhes ◽  
B. I. Tikhomirov ◽  
V. S. Purlova

Abstract The adhesive composition based on hydrogenated unbranched 1,4-polybutadiene gives a high bond strength between polyethylene and brass, and brass-plated metal, and rubber.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Rihong Cao ◽  
Wenyu Tang ◽  
Hang Lin ◽  
Xiang Fan

Binary-medium specimens were fabricated using the particle flow code, and the shear strength, dilatancy, and failure behavior of the binary-medium specimens with different bond strength ratios (0.25, 0.5, 0.75, and 1.0) under different normal stresses were studied. Numerical results show that the bond strength ratio and normal stresses considerably influence the shear strengths of binary-medium interface. Shear strength increases as the bond strength ratio and normal stress increase. The dilation of interfaces with high bond strength ratios is more evident than those of interfaces with lower bond strength ratios, and the curves for the high bond strength ratio exhibit remarkable fluctuations during the residual stage. At increased normal stress and bond strength ratio, the peak dilation angle shows decreasing and increasing trends successively. In this study, the specimens exhibited three kinds of failure modes. In mode II, the sawtooth experienced shear failure, but some tensile cracks appeared on the interface of the binary-medium. In mode III, no sawtooth was cut off, indicating tensile failure on the interface. At a low bond strength ratio, damage or failure is mostly concentrated in the upper part of the model. Failure parts gradually transfer to the lower part of the model when the bond strength ratio and normal stress increase. Furthermore, evident tensile cracks occur on the interface. When the bond strength ratio reaches 1.0, the failure mode of the specimen gradually transforms from sheared-off failure to chip-off failure. The number of microcracks in the specimens indicates that the lower the bond strength ratio, the more severe the damage on the specimens.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4990
Author(s):  
Petr Pokorný ◽  
Jiří Kolísko ◽  
David Čítek ◽  
Michaela Kostelecká

The study explores the effect of elevated temperatures on the bond strength between prestressing reinforcement and ultra-high performance concrete (UHPC). Laboratory investigations reveal that the changes in bond strength correspond well with the changes in compressive strength of UHPC and their correlation can be mathematically described. Exposition of specimens to temperatures up to 200 °C does not reduce bond strength as a negative effect of increasing temperature is outweighed by the positive effect of thermal increase on the reactivity of silica fume in UHPC mixture. Above 200 °C, bond strength significantly reduces; for instance, a decrease by about 70% is observed at 800 °C. The decreases in compressive and bond strengths for temperatures above 400 °C are related to the changes of phase composition of UHPC matrix (as revealed by X-ray powder diffraction) and the changes in microstructure including the increase of porosity (verified by mercury intrusion porosimetry and observation of confocal microscopy) and development cracks detected by scanning electron microscopy. Future research should investigate the effect of relaxation of prestressing reinforcement with increasing temperature on bond strength reduction by numerical modelling.


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