scholarly journals Effect of Clearances in Mill Stands on Strip End Motion During Finishing Rolling

Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 727 ◽  
Author(s):  
Han-Kai Hsu ◽  
Jong-Ning Aoh
Keyword(s):  
Numerical Model ◽  
Significant Influence ◽  
Work Roll ◽  
Numerical Results ◽  
Maintenance Strategy ◽  
Process Stability ◽  
Finishing Mill ◽  
Clearance Level ◽  
Work Rolls ◽  
Simultaneous Degradation

The process stability of finishing mill is significantly influenced by the clearance between the chocks and housing in mill stands. The on-site data of a finishing mill had shown that the clearances in the finishing mill stands were clearly associated with the incidence of strip end flip. The aim of this work was to establish a numerical model to analyze the effect of the clearances on the deviation of the centerline of the strip and on the incidence of strip end flip. By adopting conditions from a particular strip, the numerical model not only predicted the strip end shape, but also visualized strip end flip, which would be otherwise invisible. Four different degrees of asymmetry regarding work rolls and backup rolls were postulated. It was found that the degradation of the work rolls’ clearance level was the most significant influence on the centerline deviation of the strip. Strip end flip was most susceptible to the degradation of the horizontal clearance of the work roll. The simultaneous degradation of the work rolls’ and backup rolls’ level of clearance led to larger reactions and enhanced the asymmetric wear on the liners. The superimposed axial clearances at the roll end provided an axial constraint to the work roll, and were able to reverse the trend of centerline deviation. The numerical results provided a guideline for designing a suitable maintenance strategy for clearances.

An implicit scheme for simulation of free surface non-Newtonian fluid flows on dynamically adapted grids

2021 ◽  
Vol 36 (3) ◽  
pp. 165-176
Author(s):  
Kirill Nikitin ◽  
Yuri Vassilevski ◽  
Ruslan Yanbarisov
Keyword(s):  
Free Surface ◽  
Numerical Model ◽  
Newtonian Fluid ◽  
Viscoelastic Fluid ◽  
Fluid Flows ◽  
Numerical Results ◽  
Implicit Scheme ◽  
New Approach

Abstract This work presents a new approach to modelling of free surface non-Newtonian (viscoplastic or viscoelastic) fluid flows on dynamically adapted octree grids. The numerical model is based on the implicit formulation and the staggered location of governing variables. We verify our model by comparing simulations with experimental and numerical results known from the literature.

Numerical and Experimental Investigation of Interface Bonding Via Substrate Remelting of an Impinging Molten Metal Droplet

1996 ◽  
Vol 118 (1) ◽  
pp. 164-172 ◽  
Author(s):  
C. H. Amon ◽  
K. S. Schmaltz ◽  
R. Merz ◽  
F. B. Prinz
Keyword(s):  
Heat Transfer ◽  
Numerical Model ◽  
Molten Metal ◽  
Thermal Stresses ◽  
Initial Conditions ◽  
Metal Droplet ◽  
Solid Substrate ◽  
Numerical Results ◽  
Operating Conditions ◽  
Analytical Approaches

A molten metal droplet landing and bonding to a solid substrate is investigated with combined analytical, numerical, and experimental techniques. This research supports a novel, thermal spray shape deposition process, referred to as microcasting, capable of rapidly manufacturing near netshape, steel objects. Metallurgical bonding between the impacting droplet and the previous deposition layer improves the strength and material property continuity between the layers, producing high-quality metal objects. A thorough understanding of the interface heat transfer process is needed to optimize the microcast object properties by minimizing the impacting droplet temperature necessary for superficial substrate remelting, while controlling substrate and deposit material cooling rates, remelt depths, and residual thermal stresses. A mixed Lagrangian–Eulerian numerical model is developed to calculate substrate remelting and temperature histories for investigating the required deposition temperatures and the effect of operating conditions on remelting. Experimental and analytical approaches are used to determine initial conditions for the numerical simulations, to verify the numerical accuracy, and to identify the resultant microstructures. Numerical results indicate that droplet to substrate conduction is the dominant heat transfer mode during remelting and solidification. Furthermore, a highly time-dependent heat transfer coefficient at the droplet/substrate interface necessitates a combined numerical model of the droplet and substrate for accurate predictions of the substrate remelting. The remelting depth and cooling rate numerical results are also verified by optical metallography, and compare well with both the analytical solution for the initial deposition period and the temperature measurements during droplet solidification.

Numerical modeling of high velocity impact in sandwich panels with honeycomb core and composite skin including composite progressive damage model

2018 ◽  
Vol 22 (8) ◽  
pp. 2768-2795 ◽  
Author(s):  
Meysam Khodaei ◽  
Mojtaba Haghighi-Yazdi ◽  
Majid Safarabadi
Keyword(s):  
Numerical Model ◽  
Sandwich Panel ◽  
Material Model ◽  
Absorption Capacity ◽  
Numerical Results ◽  
Ballistic Impact ◽  
Experimental Results ◽  
Ballistic Limit ◽  
Honeycomb Core ◽  
Damage Initiation

In this paper, a numerical model is developed to simulate the ballistic impact of a projectile on a sandwich panel with honeycomb core and composite skin. To this end, a suitable material model for the aluminum honeycomb core is used taking the strain-rate dependent properties into account. To validate the ballistic impact of the projectile on the honeycomb core, numerical results are compared with the experimental results available in literature and ballistic limit velocities are predicted with good accuracy. Moreover, to achieve composite skin material model, a VUMAT subroutine including damage initiation based on Hashin’s seven failure criteria and damage evolution based on MLT approach modulus degradation is used. To validate the composite material model VUMAT subroutine, the ballistic limit velocities of the projectile impact on the composite laminates are predicted similar to the numerical results presented by other researchers. Next, the numerical model of the sandwich panel ballistic impact at different velocities is compared with the available experimental results in literature, and energy absorption capacity of the sandwich panel is predicted accurately. In addition, the numerical model simulated the sandwich panel damage mechanisms in different stages similar to empirical observations. Also, the composite skin damages are investigated based on different criteria damage contours.

Numerical Simulation of Droplet Ejection Based on VOF Method

2014 ◽  
Vol 548-549 ◽  
pp. 1257-1264 ◽  
Author(s):  
Xiao Yong Suo
Keyword(s):  
Numerical Simulation ◽  
Surface Tension ◽  
Numerical Model ◽  
Physical Properties ◽  
Vof Method ◽  
Numerical Results ◽  
Droplet Ejection ◽  
Ejection Process ◽  
Ink Jet ◽  
Jet Nozzle

Taking ejection process of the ink droplets from ink-jet nozzle as the prototype, a similar numerical model of droplet ejection was established. The VOF method was applied to track the interface of droplet ejection process and it is shown that the numerical results simulated by the VOF method were accurate and reliable. Six kinds of liquid with different physical properties were chosen as the research object. The numerical results were analyzed and compared. Finally, the effect of the surface tension, viscosity and density on the droplet ejection process was discussed.

scholarly journals Study on droplet nucleation position and jumping on structured hydrophobic surface using the lattice Boltzmann method

2021 ◽  
pp. 149-149
Author(s):  
Gaojie Liang ◽  
Lijun Liu ◽  
Haiqian Zhao ◽  
Cong Li ◽  
Nandi Zhang
Keyword(s):  
Lattice Boltzmann Method ◽  
Significant Influence ◽  
Lattice Boltzmann ◽  
Hydrophobic Surface ◽  
Numerical Results ◽  
Nucleation Mode ◽  
Droplet Nucleation ◽  
Simulation Results ◽  
The Individual ◽  
Boltzmann Method

In this study, droplet nucleation and jumping on the conical microstructure surface is simulated using the Lattice Boltzmann Method (LBM). The nucleation and jumping laws of the droplet on the surface are summarized. The numerical results suggest that the height and the gap of the conical microstructure exhibit a significant influence on the nucleation position of the droplet. When the ratio of height to the gap of the microstructure(H/D) is small, the droplet tends to nucleate at the bottom of the structure. Otherwise, the droplet tends to nucleate towards the side of the structure. The droplet grown in the side nucleation mode possesses better hydrophobicity than that of the droplet grown in the bottom nucleation mode and the droplet jumping becomes easier. Apart from the coalescence of the droplets jumping out of the surface, jumping of individual droplets may also occur under certain conditions. The ratio of the clearance to the width of the conical microstructure(D/F) depends on the jumping mode of the droplet. The simulation results indicate that when the D/F ratio is greater than 1.2, the coalescence jump of droplets is likely to occur. On the contrary, the individual jump of droplets is easy to occur.

scholarly journals Experimental Modal Analysis of Hand–Arm Vibration in Golf: Influence of Grip Strength

2019 ◽  
Vol 9 (10) ◽  
pp. 2050 ◽  
Author(s):  
Xavier Chiementin ◽  
Georges Kouroussis ◽  
Sébastien Murer ◽  
Roger Serra
Keyword(s):  
Numerical Model ◽  
Boundary Conditions ◽  
Grip Strength ◽  
Significant Influence ◽  
Scientific Community ◽  
Golf Club ◽  
Modal Characteristics ◽  
Link Performance ◽  
Ball Contact ◽  
Machine Interaction

Interest in the design of products that link performance and comfort is rapidly growing in the field of sport. To this end, the equipment industry is progressively shifting towards customization and it is focusing on man-machine interaction. The notion itself remains insufficiently studied by the scientific community. With regard to golf, several works conclude that vibrations that are perceived in the handle may be harmful and they have significant influence on comfort as well as performance. In that respect, the present paper investigates the effects of grip strength on three indicators of club dynamics: modal characteristics, overall vibratory levels, and vibration dose perceived by the club user, according to ISO 5349 standard. The study can be broken down into three steps. First, the experimental modal characteristics of a golf club are identified while using free-free, fixed-free, and grip-free (with three levels of grip strength) boundary conditions. Subsequently, a numerical model is developed and updated using experimental results. Finally, the root mean squared values and vibration dose transmitted to the hand-arm system after ball contact are extracted from the validated numerical model.

scholarly journals Efficient and Accurate 3-D Numerical Modelling of Landslide Tsunami

Water ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 2033 ◽  
Author(s):  
Guodong Li ◽  
Guoding Chen ◽  
Pengfeng Li ◽  
Haixiao Jing
Keyword(s):  
Numerical Model ◽  
Mesh Generation ◽  
Water Waves ◽  
High Speed ◽  
Stokes Equations ◽  
Computational Cost ◽  
Similarity Criterion ◽  
Numerical Results ◽  
Mesh Resolution ◽  
Landslide Tsunami

High-speed and accurate simulations of landslide-generated tsunamis are of great importance for the understanding of generation and propagation of water waves and for prediction of these natural disasters. A three-dimensional numerical model, based on Reynolds-averaged Navier–Stokes equations, is developed to simulate the landslide-generated tsunami. Available experiment data is used to validate the numerical model and to investigate the scale effect of numerical model according to the Froude similarity criterion. Based on grid convergence index (GCI) analysis, fourteen cases are arranged to study the sensitivity of numerical results to mesh resolution. Results show that numerical results are more sensitive to mesh resolution in near field than that in the propagation field. Nonuniform meshes can be used to balance the computational efficiency and accuracy. A mesh generation strategy is proposed and validated, achieving an accurate prediction and nearly 22 times reduction of computational cost. Further, this strategy of mesh generation is applied to simulate the Laxiwa Reservoir landslide tsunami. The results of this study provide an important guide for the establishment of a numerical model of the real-world problem of landslide tsunami.

scholarly journals Experimental determination and study of horizontal forces during rolling

2018 ◽  
Vol 239 ◽  
pp. 01042 ◽  
Author(s):  
Vladlen Mazur ◽  
Viktor Artiukh ◽  
Yuriy Sagirov ◽  
Sergey Kuznezov
Keyword(s):  
Experimental Determination ◽  
Significant Influence ◽  
Theoretical Studies ◽  
Sheet Rolling ◽  
Rolled Metal ◽  
Mathematical Relation ◽  
Dynamic Forces ◽  
Experimental And Theoretical Studies ◽  
Work Rolls

Results of experimental and theoretical studies of horizontal accelerations of rolls, chocks and housings of strip/sheet rolling stands are shown. Relations between horizontal forces and dynamic rolling torques, sequence of their arise are described. Significant influence of gaps in system ‘chock – housing’ and radial gaps in main drive lines on values of work rolls chocks horizontal impacts against housings is proved. Influence of rolled metal dimensions, mass and speed of rolled metal before metal-in on dynamic forces of work rolls chocks horizontal impacts against housings is described by means of developed mathematical relation.

Numerical Study of Hydrodynamic Forces on a Submarine Piggyback Pipeline Under Wave Action

2012 ◽  
Author(s):  
Xiaofei Cheng ◽  
Yongxue Wang ◽  
Bing Ren ◽  
Guoyu Wang
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Numerical Model ◽  
Stokes Equations ◽  
Numerical Study ◽  
Hydrodynamic Forces ◽  
Wave Action ◽  
Numerical Results ◽  
Physical Model Test ◽  
Element Method

In the paper, a 2D numerical model is established to simulate the hydrodynamic forces on a submarine piggyback pipeline under regular wave action. The two-dimensional Reynolds-averaged Navier-Stokes equations with a κ-ω turbulence model closure are solved by using a three-step Taylor-Galerkin finite element method (FEM). A Computational Lagrangian-Eulerian Advection Remap Volume of Fluid (CLEAR-VOF) method is employed to simulate free surface problems, which is inherently compatible with unstructured meshes and finite element method. The numerical results of in-line force and lift (transverse) force on the piggyback pipeline for e/D = G/D = 0.25 and KC = 25.1 are compared with physical model test results, which are conducted in a marine environmental flume in the State Key Laboratory of Coastal and Offshore Engineering, Dalian University of Technology, China. It is indicated that the numerical results coincide with the experimental results and that the numerical model can be used to predict the hydrodynamic forces on the piggyback pipeline under wave action. Based on the numerical model, the surface pressure distribution and the motion of vortices around the piggyback pipeline for e/D = G/D = 0.25, KC = 25.1 are investigated, and a characteristic vortex pattern around the piggyback pipeline denoted “anti-phase-synchronized” pattern is recognized.

Determination of Thermal Parameters of a Work-Roll in Warm Rolling Using Inverse Modeling

2018 ◽  
Author(s):  
Vinod Yadav
Keyword(s):  
Inverse Method ◽  
Work Roll ◽  
Rolling Process ◽  
Thermal Parameters ◽  
Shop Floor ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Convective Heat Transfer Coefficients ◽  
Work Rolls

Thermal parameters of a work-roll play an important role in the modeling of the rolling process, due to periodic thermal loading. The knowledge of thermal parameters is also vital in understanding the fatigue life of the work-roll and the thermal crown. However, estimation of the thermal parameters viz., thermal conductivity, thermal diffusivity and convective heat transfer coefficients at both, inner and outer roll periphery is tough to realize during the rolling process. Various methods employed earlier for measuring the thermal properties of work-rolls in the rolling process requires intrusion in the surface of the work-rolls, mainly to embed the thermocouples inside the rolls. These methods are easy to implement, but it is really hard to achieve truthful estimation. A possible way out is to measure the average thermal parameters of a work roll in the rolling process by utilizing the measured temperature at two specified locations on the work-roll surface. In this work, an inverse method is proposed to estimate the thermal properties and convective heat transfer coefficients of a roll in the rolling process. The inverse method makes use of a direct model of temperature determination considering plane strain problem, which is based on the integral transform method. For minimizing the error between the computed and experimentally recorded data, a quasi-Newton method is used. In lieu of shop floor experiments, a finite element method (FEM) based package ABAQUS 6.10 is used to obtain the temperature distribution in the work-roll. Further, an additive white Gaussian error is added in the FEM simulated measurements to assess the inverse method for stability towards mild measurements. The inverse estimation is successfully validated and can be used in shop floor for the online determination of thermal parameters of the work-rolls in the rolling process.

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