scholarly journals Experimental Data Assessment and Fatigue Design Recommendation for Stainless-Steel Welded Joints

Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 723 ◽  
Author(s):  
Peng ◽  
Chen ◽  
Dong

Stainless steel possesses outstanding advantages such as good corrosion resistance and long service life. Stainless steel is one of the primary materials used for sustainable structures, and welding is one of the main connection modes of stainless-steel bridges and other structures. Therefore, fatigue damage at welded joints deserves attention. The existing fatigue design codes of stainless-steel structures mainly adopt the design philosophy of structural steel. In order to comprehensively review the published fatigue test data of welded joints in stainless steel, in this paper, the fatigue test data of representative welded joints of stainless steel were summarized comprehensively and the S–N curves of six representative stainless-steel welded joints were obtained by statistical evaluation. The comparison of the fatigue strength from existing design codes and fatigue test data was performed, and the results showed that the fatigue strength of welded joints of stainless steel was higher than that of structural-steel welded joints. The flexibility of regression analysis with and without a fixed negative inverse slope was discussed based on the scatter index. It was found that the fatigue test data of stainless-steel welded joints are more consistent with the S–N curve regressed by a free negative inverse slope. In this paper, a design proposal for the fatigue strength of representative welded joints of stainless steel is presented based on the S–N curve regressed by the free negative inverse slope.

Author(s):  
Arturs Kalnins

The paper distinguishes between FSRFs that are used for two different purposes. One is to serve as a guideline for an initial estimate of the fatigue strength of a welded joint. That is the purpose of the FSRFs that are given in the ASME B&PV Code and various accompanying documents. If that estimate renders the fatigue strength inadequate, an FSRF can be sought that is limited to the joint under consideration. The paper shows how such FSRFs can be determined from fatigue test data. In order to make it possible to read the allowable cycles from the same design fatigue curve as that used for the FSRFs of the guidelines, a Langer curve [defined by equation (2) in the paper] is used to curve fit the data. The appropriate FSRF is obtained by minimizing the standard deviation between this curve and the data. The procedure is illustrated for girth butt-welded pipes. The illustration shows that for the data used in the analysis, a constant FSRF is applicable to less than one million cycles but not to the high-cycle regime.


2007 ◽  
Vol 348-349 ◽  
pp. 921-924 ◽  
Author(s):  
Kab Soo Kyung ◽  
Seung Yong Lee ◽  
Sung Geun Lee ◽  
Kwang Seok Kim

In the study herein, the fatigue test was conducted on the fillet welds of the load carrying cruciform joint, which is frequently used in the steel structures such as bridges, ships, etc. In addition, the fatigue stress was analyzed with respect to the different post-weld treatment. The treatment methods used include Toe Grinding, TIG Dressing, and Weld Profiling. The fatigue test was under constant amplitude with repeated load for these test specimens. In the load carrying full penetration fillet welded joints, regardless the conduction of the post-weld treatment or not, they all secured the fatigue strength of category "F", which exceeds the fatigue design specifications of BS Code. In the comparison of the fatigue strength upon the post-weld treatment, the fatigue strength tends to increase according to the order: Toe Grinding, TIG Dressing, and Weld Profiling.


2006 ◽  
Vol 324-325 ◽  
pp. 779-782
Author(s):  
Fa Yong Jia ◽  
Li Xing Huo ◽  
Gang Chen ◽  
Qun Peng Zhong

Fatigue strength of duplex stainless steel welded joints with longitudinal fillet welded guess and with longitudinal flat side guess welded on plate was evaluated by hot spot stress, hot spot stress S-N curves were produced and compared with normal stress S-N curves. The results show that the hot spot stress fatigue strength of the two kinds welded joints should be expressed by only single S-N curve while nominal stress S-N curves can only be regressed respectively. The test data are greatly above the S-N curves with slope m=3, recommended by IIW, which indicates that the slope m=3(IIW) has great safety factor in practical engineering application. But there is no appreciable difference in fatigue strength between duplex stainless steel and common structural steel with similar welded joints when fixed the test data to slope m=3.


1999 ◽  
Vol 13 (5) ◽  
pp. 385-391
Author(s):  
Y Kobayashi ◽  
Y Tanaka ◽  
H Goto ◽  
K Matsuoka ◽  
Y Motohashi

Author(s):  
Nur Syahroni ◽  
Stig Berge

Residual stress may have a significant effect on the fatigue strength of welded joints. As a non-fluctuating stress, it has an effect similar to that of the mean stress. Recently the International Association of Ship Classification Societies (IACS) has issued Common Structural Rules (CSR) for respectively tankers (IACS 2006a) and bulk carriers (IACS 2006b). The effect of mean stress in fatigue design is taken into account in both sets of rules. However, the treatment is quite different, in particular with regard to residual stress and shakedown effects. In the present paper a comparative study of fatigue design procedures of the IACS rules is reported, with emphasis on residual stress effects. Testing was carried out with longitudinal attachment welds in the as-welded condition. The initial residual stress was measured by a sectioning method using strain gages. Hot spot stress was determined experimentally by strain gauges and numerically by finite element analysis using different types of elements. Fatigue testing was carried out and SN-curves were plotted according to the relevant stress as specified by the rules. In order to investigate the shake-down effect of residual stress, testing was performed for several pre-load conditions which could be taken to represent maximum load levels in a load history. The aim of the study is to contribute towards better understanding of the effect of residual stress and shakedown on fatigue strength of welded joints.


2008 ◽  
Vol 24 (03) ◽  
pp. 139-146
Author(s):  
H. Remes ◽  
P. Varsta

This paper presents the results of fatigue tests, including tests of laser hybrid and arc welded butt joints, for two plate thicknesses, 6 and 12 mm. Pure laser welded joints were also tested. The S-N curves based on nominal stresses for the different welded joints are presented. The results were further analyzed using the notch stress approach, where the fatigue notch factors were determined from the measured geometries of the welded joints. Unexpected differences in the S-N curves based on the notch stresses were found between the laser hybrid and arc welded joints and between the laser hybrid and pure laser welded joints. The reasons for this difference were studied with the help of extensive measurements of weld notch geometries. Significant differences in the geometries were observed. Taking into account the notch geometry and the notch depth, the notch stress approach partially explains the differences between the fatigue endurance limits of the laser hybrid and arc welded joints. The applicability of the notch stress approach to the fatigue design of laser hybrid welded joints is also discussed.


Author(s):  
Knut O. Ronold ◽  
Stig Wa¨stberg

A recommended practice for design of titanium risers is currently being developed as part of Det Norske Veritas’ series of standards and recommended practices for offshore structures. A recommendation is given herein for characteristic S-N curves for use in design of titanium risers against fatigue failure. As a basis for this recommendation, a set of statistical analyses of available fatigue test data have been carried out. Separate analyses have been carried out for base material and welds. The analysis results have been interpreted with respect to mean S-N curves as well as 97.7% lower tolerance bounds with 95% confidence. Characteristic S-N curves for base material and welds, which are not non-conservative with respect to these tolerance bounds, have been proposed. The paper presents the assumptions, the test data, the statistical analyses and their results, and the proposed characteristic S-N curves. The areas of application of the proposed curves are discussed with a particular view to stress range interval, material grade, weld position, temperature, and defect size.


Author(s):  
Inge Lotsberg ◽  
Stein Fredheim

A reliable design methodology for fatigue design of umbilical tubes is required by the industry. A documented design S-N curve is part of such a fatigue analysis procedure. During the last years a number of new fatigue test data have been derived for umbilical tubes. A design S-N curve for as welded and strained tubes during reeling has been debated. The present paper presents an overview of data presented in the literature. In addition it presents a significant number of fatigue test data of umbilical tubes performed at DNV test laboratories in Oslo. In addition it includes an assessment of recommended design S-N curve based on relevant available fatigue test data for umbilical tubes.


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