scholarly journals A Comprehensive Study on Fitness Approximation Techniques in Shape Optimization of Aerofoil Forging Preform Tools

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 617
Author(s):  
Yong Shao ◽  
Lin Yan ◽  
Pingyi Guo ◽  
Hongyu Yang ◽  
Fengjian Shi ◽  
...  

In the process of complex engineering designs or optimizations, a large number of physical experiments or numerical simulations are required to evaluate certain performance qualities before a satisfactory result can be obtained. In both cases, constructing an approximate model is often necessary to provide a reliable response as an alternative to experiments or simulations. In this paper, three types of approximation models were developed and applied in a shape design of an aerofoil forging preform tool. Their modeling techniques are presented in detail. An optimal Latin hypercube technique was employed for the design of the experiment and sampling with the expected coverage of parameter space. Finite element (FE) simulations of multistep forging processes were implemented to acquire the objective function values for evaluating the forging performance. By a parametric study, the effects of design variables on objective responses and correlations were investigated for a clear insight into their functional nature. Comprehensive analyses and comparisons between different approximate models have been carried out. Finally, an optimization design of a preform tool was successfully achieved based on a particle swarm (PSO) algorithm combined with the proposed approximate model.

2009 ◽  
Vol 626-627 ◽  
pp. 693-698
Author(s):  
Yong Yong Zhu ◽  
S.Y. Gao

Dynamic balance of the spatial engine is researched. By considering the special wobble-plate engine as the model of spatial RRSSC linkages, design variables on the engine structure are confirmed based on the configuration characters and kinetic analysis of wobble-plate engine. In order to control the vibration of the engine frame and to decrease noise caused by the spatial engine, objective function is choosed as the dimensionless combinations of the various shaking forces and moments, the restriction condition of which presents limiting the percent of shaking moment. Then the optimization design is investigated by the mathematical model for dynamic balance. By use of the optimization design method to a type of wobble-plate engine, the optimization process as an example is demonstrated, it shows that the optimized design method benefits to control vibration and noise on the engines and improve the performance practically and theoretically.


2016 ◽  
Vol 693 ◽  
pp. 243-250
Author(s):  
Zhi Zhong Guo ◽  
Yun Shun Zhang ◽  
Shi Hao Liu

It is discovered that the vibration resistance of spindle systems needs to be improved based on the statics analysis, modal analysis and heating-force coupling analysis of spindle systems of CNC gantry machine tools. The design variables of optimization are set according to sensitivity analysis, multi-objective and dynamic optimization design is realized and its designing scheme is gained for spindle structure. The research results show that vibration resistance can be improved without change of the quality and static property of spindle systems of CNC gantry machine tools.


2012 ◽  
Vol 430-432 ◽  
pp. 828-833
Author(s):  
Qiu Sheng Ma ◽  
Yi Cai ◽  
Dong Xing Tian

In this paper, based on ANSYS the topology optimization design for high pressure storage tank was studied by the means of the finite element structural analysis and optimization. the finite element model for optimization design was established. The design variables influence factors and rules on the optimization results are summarized. according to the calculation results the optimal design result for tank is determined considering the manufacturing and processing. The calculation results show that the method is effective in optimization design and provide the basis to further design high pressure tank.


2015 ◽  
Vol 07 (06) ◽  
pp. 1550085 ◽  
Author(s):  
Z. C. He ◽  
G. Y. Zhang ◽  
L. Deng ◽  
Eric Li ◽  
G. R. Liu

The node-based smoothed finite element method (NS-FEM) proposed recently has shown very good properties in solid mechanics, such as providing much better gradient solutions. In this paper, the topology optimization design of the continuum structures under static load is formulated on the basis of NS-FEM. As the node-based smoothing domain is the sub-unit of assembling stiffness matrix in the NS-FEM, the relative density of node-based smoothing domains serves as design variables. In this formulation, the compliance minimization is considered as an objective function, and the topology optimization model is developed using the solid isotropic material with penalization (SIMP) interpolation scheme. The topology optimization problem is then solved by the optimality criteria (OC) method. Finally, the feasibility and efficiency of the proposed method are illustrated with both 2D and 3D examples that are widely used in the topology optimization design.


2014 ◽  
Vol 548-549 ◽  
pp. 383-388
Author(s):  
Zhi Wei Chen ◽  
Zhe Cui ◽  
Yi Jin Fu ◽  
Wen Ping Cui ◽  
Li Juan Dong ◽  
...  

Parametric finite element model for a commonly used telescopic boom structure of a certain type of truck-mounted crane has been established. Static analysis of the conventional design configuration was performed first. And then an optimization process has been carried out to minimize the total weight of the telescopic structures. The design variables include the geometric shape parameters of the cross-sections and the integrated structural parameters of the telescopic boom. The constraints include the maximum allowable equivalent stresses and the flexure displacements at the tip of the assembled boom structure in both the vertical direction and the circumferential direction of the rotating plane. Compared with the conventional design, the optimization design has achieved a significant weight reduction of up to 24.3%.


2009 ◽  
Vol 419-420 ◽  
pp. 89-92
Author(s):  
Zhuo Yi Yang ◽  
Yong Jie Pang ◽  
Zai Bai Qin

Cylinder shell stiffened by rings is used commonly in submersibles, and structure strength should be verified in the initial design stage considering the thickness of the shell, the number of rings, the shape of ring section and so on. Based on the statistical techniques, a strategy for optimization design of pressure hull is proposed in this paper. Its central idea is that: firstly the design variables are chosen by referring criterion for structure strength, then the samples for analysis are created in the design space; secondly finite element models corresponding to the samples are built and analyzed; thirdly the approximations of these analysis are constructed using these samples and responses obtained by finite element model; finally optimization design result is obtained using response surface model. The result shows that this method that can improve the efficiency and achieve optimal intention has valuable reference information for engineering application.


Author(s):  
Soheil Almasi ◽  
Mohammad Mahdi Ghorani ◽  
Mohammad Hadi Sotoude Haghighi ◽  
Seyed Mohammad Mirghavami ◽  
Alireza Riasi

Optimization of vacuum cleaner fan components is a low-cost and time-saving solution to satisfy the increasing requirement for compact energy-efficient cleaners. In this study, surrogate-based optimization technique is used and for the first time it is focused on maximization of Airwatt parameter, which describes the fan suction power, as an objective function (Case II). Besides, the shaft power is minimized (Case I) as another optimization target in order to reduce the power consumption of the vacuum cleaner. 11 geometrical variables of 3 fan components including impeller, diffuser and return channel are selected as the optimization design variables. 80 training points are distributed in the sample space using Advanced Latin Hypercube Sampling (ALHS) technique and the outputs of sample points are calculated by means of CFD simulations. Kriging and RSA surrogate models have been fitted to the outputs of the sample space. Through coupling of constructed Kriging models and Multi-Island Genetic Algorithm (MIGA), the optimal design for each of the optimization cases is presented and evaluated using numerical simulations. A 20.22% reduction in shaft power in Case I and an improvement of 27.73% in Airwatt in Case II have been achieved as the overall results of this study. Despite achieving goals in both optimization cases, a slight decrease in Airwatt in Case I (−6.20%) and a slight increase in shaft power in Case II (+4.82%) are observed relative to primary fan. Furthermore, the Analysis of Variance (ANOVA) determines the importance level of design variables and their 2-way interactions on the objective functions. It was concluded that geometrical parameters related to all of the fan components must be considered simultaneously to conduct a comprehensive optimization. The reasons of enhancement in optimal cases compared with the reference design have been further investigated by analysis of the fan internal flow field. Post-processing of the CFD results demonstrates that the applied geometrical modifications cause a more uniform flow through the flow passages of the optimal fan components.


2013 ◽  
Vol 655-657 ◽  
pp. 435-444
Author(s):  
Dong Xia Niu ◽  
Xian Yi Meng ◽  
Ai Hua Zhu

In the case of multiple loading conditions, a moving blade adjustable axial flow fan structure parameters are optimized by ANSYS. It is to achieve greater efficiency and less noise for the optimization goal. For different conditions, establish efficiency, noise comprehensive objective function using weighted coefficient method. Select impeller diameter, the wheel hub ratio, leaf number, lift coefficient, speed as design variables, Choose blade installation Angle, the wheel hub place dynamic load coefficient, cascade consistency, allowable safety coefficient as optimization of the state variables. Design variables contain continuous variables and discrete variable. Through the optimization method, we get the optimal structure parameters finally. And at the same time get the corresponding optimal blade installation Angle,under different working conditions.


2021 ◽  
Vol 11 (19) ◽  
pp. 8900
Author(s):  
Cuauhtémoc Morales-Cruz ◽  
Marco Ceccarelli ◽  
Edgar Alfredo Portilla-Flores

This paper presents an innovative Mechatronic Concurrent Design procedure to address multidisciplinary issues in Mechatronics systems that can concurrently include traditional and new aspects. This approach considers multiple criteria and design variables such as mechanical aspects, control issues, and task-oriented features to formulate a concurrent design optimization problem that is solved using but not limited to heuristic algorithms. Furthermore, as an innovation, this procedure address all considered aspects in one step instead of multiple sequential stages. Finally, this work discusses an example referring to Mechatronic Design to show the procedure performed and the results show its capability.


2010 ◽  
Vol 431-432 ◽  
pp. 425-428
Author(s):  
Kan Zheng ◽  
Wen He Liao ◽  
Xiang Zhang

According to the structural layout and mechanics characteristic of microsatellite, the FEM was established reasonably. Base on the FEM analysis and its characteristics, the structure of microsatellite was optimization designed. In the optimization process, the optimization model was established with the design variables of aluminum panel thickness, core plate thickness and skeleton thickness, and subjected to stiffness, strength, displacement and size constraints. Then, used the sequential quadratic programming method for optimization analysis. The results of the optimization demonstrates that the weight of structure loss significantly, and the whole structure weight of the microsatellite loss 11%.Meanwhile, the iterative times of the optimization process is few, so it is very Meaningful and useful for actual project application.


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