scholarly journals Environmentally Assisted Cracking Behavior of S420 and X80 Steels Containing U-notches at Two Different Cathodic Polarization Levels: An Approach from the Theory of Critical Distances

Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 570 ◽  
Author(s):  
Pablo González ◽  
Sergio Cicero ◽  
Borja Arroyo ◽  
José Álvarez

This paper analyzes, using the theory of critical distances, the environmentally assisted cracking behavior of two steels (S420 and API X80) subjected to two different aggressive environments. The propagation threshold for environmentally assisted cracking (i.e., the stress intensity factor above which crack propagation initiates) in cracked and notched specimens (KIEAC and KNIEAC) has been experimentally obtained under different environmental conditions. Cathodic polarization has been employed to generate the aggressive environments, at 1 and 5 mA/cm2, causing hydrogen embrittlement on the steels. The point method and the line method, both belonging to the theory of critical distances, have been applied to verify their capacity to predict the initiation of crack propagation. The results demonstrate the capacity of the theory of critical distances to predict the crack propagation onset under the different combinations of material and aggressive environments.

Author(s):  
Rui Sun ◽  
Zongwen An ◽  
Hong-Zhong Huang ◽  
Qiming Ma

Propagation of a critical unstable crack under the action of static or varying stresses is determined by the intensity of strain field at tips of the crack. Stress intensity factor (SIF) is an important parameter in fracture mechanics, which is used as a criterion to judge the unstable propagation of a crack and plays an important role in calculating crack propagation life. SIF is related to both geometrical form and loading condition of a structure. In the paper, a weight function method is introduced to study crack propagation of center through cracks and edge cracks in a finite-size plate. In addition, finite element method, linear regression, and polynomial interpolating technique are used to simulate and verify the proposed method. Comparison studies among the proposed and current methods are performed as well. The results show that the weight function method can be used to calculate SIF easily.


1973 ◽  
Vol 15 (4) ◽  
pp. 271-273 ◽  
Author(s):  
K. Jerram ◽  
E. K. Priddle

A new technique is described for determining the critical stress intensity factor required for fatigue crack propagation to occur. It enables data to be obtained more rapidly and with fewer testpieces than existing techniques. Initial results obtained for En 3A mild steel are in excellent agreement with published data.


2018 ◽  
Vol 2018 ◽  
pp. 1-10
Author(s):  
Rongshan Yang ◽  
Shihao Cao ◽  
Weixin Kang ◽  
Jiali Li ◽  
Xiaoyu Jiang

Under the wheel/rail contact loading conditions, the microcracks on the rail surface propagate, leading to spalling defect or rail fracture and threatening the travelling safety of high-speed railway directly. In order to analyze the mechanism of the crack propagation on the rail surface, the calculation model of the wheel/rail contact fatigue was established, and the variation of the stress intensity factor at the crack tip when the crack length was increased from 0.1 mm to 2 mm was obtained. Based on the mixed-mode fracture criterion and Paris growth theory, the mechanism of the crack propagation on the rail surface was analyzed. The results show that when the microcrack grows to macrocrack, the mode of the fatigue crack on the rail surface is mixed including sliding mode and open mode. With the increase of the crack length, the stress intensity factor KI increases first and then decreases gradually, and the relative dangerous location of the open-mode crack moves from the inner edge of the contact area to the outer edge, while the factor KII is increasing during the whole propagation process, and the relative dangerous location of the sliding-mode crack remains unchanged basically. The main failure mode of crack is open during the initial stage and then transforms into sliding mode with the crack length increasing. The crack tends to propagate upward and leads to spalling defect when the crack length is between 0.3 and 0.5 mm. This propagation path is basically identical with the spalling path of the service rail. The research results will provide a basis for improving the antifatigue performance of rail and establishing the grinding procedure.


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