scholarly journals Effect of Si Content on the Corrosion Behavior of 420 MPa Weathering Steel

Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 486 ◽  
Author(s):  
Sun ◽  
Yu ◽  
Zhang ◽  
Yan ◽  
Lu ◽  
...  

: The effect of Si content (0.12%, 0.34%, and 0.48%) on the corrosion behavior of weathering steel in a simulated marine environment was investigated in a dry/wet alternating cycle corrosion experiment. Corrosion weight gain, X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), and electrochemical methods were used to measure the regularity and nature of the rust. The results show that the corrosion process could be divided into an initial stage where the corrosion rate increased and a later stage where the corrosion rate decreased before remaining stable. The corrosion rate was the lowest for a Si content in the weathering steel of 0.48%. The corrosion products of all three steel groups contains α-FeOOH, β-FeOOH, γ-FeOOH, Fe3O4, and large amounts of amorphous compounds. Furthermore, Si benefits the transformation of β-FeOOH and γ-FeOOH to stable phases. The addition of the Si alloying element is beneficial to the formation of dense and compact rust layers that enhance the electrochemical resistance of weathering steel and silicon oxide influences the self-corrosion potential of the corrosion products.

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5703
Author(s):  
Katarzyna Młynarek-Żak ◽  
Anna Sypien ◽  
Tomasz Czeppe ◽  
Anna Bajorek ◽  
Aneta Kania ◽  
...  

Biodegradable magnesium alloys with Zn, Yb, Ca and Sr additions are potential materials with increased corrosion resistance in physiological fluids that ensure a controlled resorption process in the human body. This article presents the influence of the use of a high cooling rate on the corrosion behavior of Mg60Zn20Yb15.7Ca2.6Sr1.7 alloy proposed for medical applications. The microstructure of the alloy in a form of high-pressure die-casted plates was presented using scanning electron microscopy in the backscattered electrons (BSEs) mode with energy-dispersive X-ray spectrometer (EDX) qualitative analysis of chemical composition. The crystallization mechanism and thermal properties were described on the basis of differential scanning calorimetry (DSC) results. The corrosion behavior of Mg60Zn20Yb15.7Ca2.6Sr1.7 alloy was analyzed by electrochemical studies with open circuit potential (EOCP) measurements and polarization tests. Moreover, light microscopy and X-ray photoelectron spectroscopy were used to characterize the corrosion products formed on the surface of studied samples. On the basis of the results, the influence of the cooling rate on the improvement in the corrosion resistance was proved. The presented studies are novel and important from the point of view of the impact of the technology of biodegradable materials on corrosion products that come into direct contact with the tissue environment.


2016 ◽  
Vol 869 ◽  
pp. 669-674 ◽  
Author(s):  
Carlos Alberto della Rovere ◽  
Rodrigo Silva ◽  
P. Hammer ◽  
Jorge Otubo ◽  
Sebastião Elias Kuri

A study was conducted on the corrosion behavior and characteristics of the passive oxide film of Fe-Mn-Si-Cr-Ni-(Co) shape memory stainless steels (SMSS) in a concentrated nitric acid (HNO3) solution, based on potentiodynamic polarization, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) analyses. The results indicated that Fe-Mn-Si-Cr-Ni-(Co) SMSSs exhibit a passive behavior similar to that of 304L austenitic stainless steel (304L SS). However, unlike 304L SS, their high silicon (Si) content renders them insensitive to intergranular attack in highly oxidizing environments. The XPS analysis also indicated that Si appears to be the main element responsible for the high protectiveness afforded by the passive film formed on Fe–Mn–Si–Cr–Ni–Co SMSS.


Coatings ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 105
Author(s):  
Seung Hyun Park ◽  
Kyung Eon Kim ◽  
Sang Jeen Hong

Coating the inner surfaces of high-powered plasma processing equipment has become crucial for reducing maintenance costs, process drift, and contaminants. The conventionally preferred alumina (Al2O3) coating has been replaced with yttria (Y2O3) due to the long-standing endurance achieved by fluorine-based etching; however, the continuous increase in radio frequency (RF) power necessitates the use of alternative coating materials to reduce process shift in a series of high-powered semiconductor manufacturing environments. In this study, we investigated the fluorine-based etching resistance of atmospheric pressure-sprayed alumina, yttria, yttrium aluminum garnet (YAG), and yttrium oxyfluoride (YOF). The prepared ceramic-coated samples were directly exposed to silicon oxide etching, and the surfaces of the plasma-exposed samples were characterized by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy. We found that an ideal coating material must demonstrate high plasma-induced structure distortion by the fluorine atom from the radical. For endurance to fluorine-based plasma exposure, the bonding structure with fluoride was shown to be more effective than oxide-based ceramics. Thus, fluoride-based ceramic materials can be promising candidates for chamber coating materials.


1999 ◽  
Vol 567 ◽  
Author(s):  
Masayuki Suzuki ◽  
Yoji Saito

ABSTRACTWe tried direct oxynitridation of silicon surfaces by remote-plasma-exited nitrogen and oxygen gaseous mixtures at 700°C in a high vacuum. The oxynitrided surfaces were investigated with in-situ X-ray photoelectron spectroscopy. With increase of the oxynitridation time, the surface density of nitrogen gradually increases, but that of oxygen shows nearly saturation behavior after the rapid increase in the initial stage. We also annealed the grown oxynitride and oxide films to investigate the role of the contained nitrogen. The desorption rate of oxygen from the oxynitride films is much less than that from oxide films. We confirmed that nitrogen stabilizes the thermal stability of these oxynitride films.


2014 ◽  
Vol 886 ◽  
pp. 41-44 ◽  
Author(s):  
Sang Kyu Park ◽  
Tae Hyuk Lee ◽  
Moon Soo Sim ◽  
Jae Soo Noh ◽  
Soo Haeng Cho ◽  
...  

In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li2O molten salt at 650°C for 24-216h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700°C under inert atmosphere. The corrosion products and fine structures of the corroded specimens were characterized by SEM, EDS, and XRD. The corrosion rate of 12wt% Cr-2wt% Si alloys and 12wt% Cr-5wt% Si alloys are below 0.3mm/year. However, the corrosion rate of 20wt% Cr-5wt% Si is 0.6mm/year. Also, the corrosion products of 12wt% Cr alloys were Cr2O3, NiCr2O4, Ni, and NiO; those of 20wt% Cr alloys were Cr2O3, LiAl2Cr3O8, and NiO. The higher corrosion rate of 20wt% Cr-5wt% Si could be the higher solute concentration which leads to an unstable alloy formation. As confirmed by the pseudo binary phase diagram of (Ni-Cr-Al-Nb)-Si, the solubility of the silicon with 20 wt% of Cr decreased to 4 wt% from 5 wt% with 12 wt% of Cr.


2017 ◽  
Vol 31 (5) ◽  
pp. 657-667 ◽  
Author(s):  
S Varnagiris ◽  
S Tuckute ◽  
M Lelis ◽  
D Milcius

Currently, polymeric insulation materials are widely used for energy saving in buildings. Despite of all benefits, these materials are generally sensitive to heat and highly flammable. This work discusses possibility to improve heat resistance of expanded polystyrene (EPS) foam using thin silicon dioxide (SiO2) films deposited by magnetron sputtering technique. In order to increase surface energy and adherence of SiO2 thin films to substrate EPS was plasma pretreated before films’ depositions using pulsed DC plasma generator for 40 s in argon gas. SiO2 formation was done in reactive argon and oxygen gas atmosphere. Laboratory made equipment was used for flame torch–induced heat resistance experiments. Results showed that silicon oxide films remains stable during heat resistance experiments up to 5 s and fully protects polystyrene (PS) substrate. Films are relatively stable for 30 s and 60 s and partially protect PS from melting and ignition. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy analysis confirmed that SiO2 layer, which is distributed uniformly on the EPS surface, could work as a good heat resistant material.


2019 ◽  
Vol 963 ◽  
pp. 226-229
Author(s):  
Kidist Moges ◽  
Mitsuru Sometani ◽  
Takuji Hosoi ◽  
Takayoshi Shimura ◽  
Shinsuke Harada ◽  
...  

We demonstrated an x-ray photoelectron spectroscopy (XPS)-based technique to reveal the detailed nitrogen profile in nitrided SiO2/4H-SiC structures with sub-nanometer-scale-resolution. In this work, nitric oxide (NO)- and pure nitrogen (N2)-annealed SiO2/4H-SiC(0001) structures were characterized. The measured results of NO-annealed samples with various annealing duration indicate that preferential nitridation just at the SiO2/SiC interfaces (~0.3 nm) proceeds in the initial stage of NO annealing and a longer duration leads to the distribution of nitrogen in the bulk SiO2 within few nanometers of the interface. The high-temperature N2 annealing was found to induce not only SiO2/SiC interface nitridation similarly to NO annealing but also SiO2 surface nitridation.


Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2069 ◽  
Author(s):  
Jian Ding ◽  
Xin Liu ◽  
Yujiang Wang ◽  
Wei Huang ◽  
Bo Wang ◽  
...  

The effect of Sn addition on the microstructure and corrosion behavior of extruded Mg–5Zn–4Al–xSn (0, 0.5, 1, 2, and 3 wt %) alloys was investigated by optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), electrochemical measurements, and immersion tests. Microstructural results showed that the average grain size decreased to some degree and the amount of precipitates increased with the increasing amount of Sn. The extruded Mg–5Zn–4Al–xSn alloy mainly consisted of α-Mg, Mg32(Al,Zn)49, and Mg2Sn phases as the content of Sn was above 1 wt %. Electrochemical measurements indicated that the extruded Mg–5Zn–4Al–1Sn (ZAT541) alloy presented the best corrosion performances, with corrosion potential (Ecorr) and corrosion current density (Icorr) values of −1.3309 V and 6.707 × 10−6 A·cm−2, respectively. Furthermore, the corrosion mechanism of Sn is discussed in detail.


Coatings ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 24
Author(s):  
Xingwei Zheng ◽  
Xin Zhuang ◽  
Yanhua Lei ◽  
Zhenhua Chu ◽  
Jingxiang Xu ◽  
...  

The corrosion behavior of the Ti–6Al–4V alloy was investigated in a sulfate-reducing bacteria (SRB) solution. The results showed that sulfate-reducing bacteria has good affinity with the surface of the Ti–6Al–4V alloy after 5 days. A potentiodynamic polarization test demonstrated that the corrosion resistance of the Ti–6Al–4V alloy was initially improved but deteriorated quickly in the subsequent period. The corrosion mechanism of the Ti–6Al–4V alloy was revealed by analyzing its microstructure with the aid of scanning electron microscopy, X-ray photoelectron spectroscopy and X-ray fluorescence. The pitting corrosion was deemed to be a typical cause of the corrosion behavior of the alloy in the SRB solution. The underlying mechanism of the pitting corrosion was proposed for the alloy.


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