scholarly journals A Fast Method for Predicting the Mechanical Properties of Precipitation-Hardenable Aluminum Alloys

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 147 ◽  
Author(s):  
Anastasiya Toenjes ◽  
Axel von Hehl
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys ◽  
Method Development ◽  
Prediction Models ◽  
Industrial Applications ◽  
Fast Method ◽  
Suitable Heat Treatment ◽  
Cost Efficient ◽  
The Individual

Most heat treatment simulations of precipitation-hardenable aluminum alloys are incomplete or restricted to sub-steps of the process chain. In general, the studies addressing the heat treatment of aluminum components have only provided a qualitative guidance of heat treatment, which does not match the heat treatment that is necessary for specific parts with specific requirements. Thus, a quick and accurate simulation of the whole heat treatment process would hold great economic benefit for industrial applications in predicting suitable heat treatment processes that are able to meet the required mechanical properties of proposed novel aluminum components. In this paper, the development of a time and cost efficient method for generating such prediction models is presented by means of an example aluminum alloy EN AW-6082. During the process sub-steps of solution annealing, quenching and aging, the time-temperature correlations connected to the precipitation-hardening conditions were analyzed. The precision of the prediction model depends on the size of the material database, which should be able to be adjusted to the individual requirements of the simulation user. In order to obtain the greatest time and cost efficiency in generating such a model, a specific experimental design was developed. The results of the method development are presented and discussed.

Mechanical Properties and Microstructure of Aluminum Alloy Al-6061 Obtained by the Liquid Forging Process

2010 ◽  
Vol 654-656 ◽  
pp. 1420-1423 ◽  
Author(s):  
Chun Wei Su ◽  
Peng Hooi Oon ◽  
Y.H. Bai ◽  
Anders W.E. Jarfors
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Treatment Process ◽  
Forging Process ◽  
Al 6061 ◽  
Casting Alloys ◽  
Suitable Heat Treatment ◽  
Structural Applications ◽  
Wrought Aluminum

The liquid forging process has the flexibilities of casting in forming intricate profiles and features while imparting the liquid forged components with superior mechanical strength compared to similar components obtained via casting. Additionally, liquid forging requires significantly lower machine loads compared to solid forming processes. Currently, components that are formed by liquid forging are usually casting alloys of aluminum. This paper investigates the suitability of liquid forging a wrought aluminum alloy Al-6061 and the mechanical properties after forming. The proper handling of the Al-6061 alloy in its molten state is important in minimizing oxidation of its alloying elements. By maintaining the correct alloying composition of Al-6061 after liquid forging, these Al-6061 samples can subsequently undergo a suitable heat treatment process to significantly improve their yield strengths. Results show that the yield strengths of these liquid forged Al-6061 samples can be increased from about 90MPa, when they are in the as-liquid forged state, to about 275MPa after heat treatment. This improved yield strength is comparable to that of Al-6061 samples obtained by solid forming processes. As such, the liquid forging process here has been shown to be capable of forming wrought aluminum alloy components that has the potential for structural applications.

Strength of Commercial Aluminum Alloys after Equal Channel Angular Pressing and Post-ECAP Processing

2006 ◽  
Vol 114 ◽  
pp. 91-96 ◽  
Author(s):  
Maxim Yu. Murashkin ◽  
M.V. Markushev ◽  
Julia Ivanisenko ◽  
Ruslan Valiev
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Aluminum Alloys ◽  
Ultimate Tensile Strength ◽  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Solution Treatment ◽  
Ecap Processing ◽  
Angular Pressing

The effects of equal channel angular pressing (ECAP), further heat treatment and rolling on the structure and room temperature mechanical properties of the commercial aluminum alloys 6061 (Al-0.9Mg-0.7Si) and 1560 (Al-6.5Mg-0.6Mn) were investigated. It has been shown that the strength of the alloys after ECAP is higher than that achieved after conventional processing. Prior ECAP solution treatment and post-ECAP ageing can additionally increase the strength of the 6061 alloy. Under optimal ageing conditions a yield strength (YS) of 434 MPa and am ultimate tensile strength (UTS) of 470 MPa were obtained for the alloy. Additional cold rolling leads to a YS and UTS of 475 and 500 MPa with 8% elongation. It was found that the post-ECAP isothermal rolling of the 1560 alloy resulted in the formation of a nano-fibred structure and a tensile strength (YS = 540 MPa and UTS = 635 MPa) that has never previously been observed in commercial non-heat treatable alloys.

Uphill Quenching of Aluminum Alloys

2019 ◽  
Author(s):  
Wellington da Silva Mattos ◽  
George Edward Totten ◽  
Lauralice de Campos Franceschini Canale
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Residual Stress ◽  
Aluminum Alloys ◽  
Temperature Gradient ◽  
Dimensional Stability ◽  
Steam Chamber ◽  
Conventional Heat Treatment ◽  
Quenching Process ◽  
Uphill Quenching

This article describes the concept of uphill quenching process applied in the heat treatment of aluminum alloys. Uphill quenching is interesting since residual stress reductions of up to 80% has been reported. In addition, substantial improvements in dimensional stability have been achieved for several types of aluminum parts. Often, uphill quenching is applied after quenching and before aging during the heat treatment of aluminum alloys. The uphill quenching process consists of the immersion of the part in a cryogenic environment, and after homogenization of the temperature, the part is transferred to the hot steam chamber to obtain a temperature gradient that will maintain the mechanical properties gained with this process. The results obtained are lower residual stress and better dimensional stability. The aim of this article is to provide a review of this process and to compare it with conventional heat treatment.

Retrogression and Re-aging Heat Treatment: AA7XXX Aluminum Alloys

2019 ◽  
Author(s):  
V. Anil Kumar ◽  
S. Arjun ◽  
R.K. Gupta ◽  
P.V. Venkitakrishnan
Keyword(s):  
Heat Treatment ◽  
Aluminum Alloys ◽  
Industrial Applications ◽  
Age Hardening ◽  
Large Cross Section ◽  
Structural Applications ◽  
The Matrix ◽  
Peak Aged ◽  
Aged Temper ◽  
Short Time

Retrogression and re-aging (RRA) treatment was introduced to increase the stress corrosion cracking (SCC) resistance while retaining the strength attainable in T6 (peak aged) temper. Retrogression is a short-term heat treatment at an elevated temperature wherein a partial dissolution of metastable precipitates occurs, which are responsible for the hardening. During the next step, the material is re-aged in the regime of typical age hardening parameters to restore the strength with improved ductility. Response of RRA treatment has been reported on AA7XXX series Aluminum alloys such as AA7075, AA7050, AA7150, AA7049, and AA7010. Studies have been done on the effect of RRA on microstructure, mechanical properties such as tensile and hardness, corrosion, exfoliation corrosion, and SCC resistance by various researchers. The key characteristic of RRA is retrogression, which makes the re-precipitation in the matrix and coarsening of grain boundary precipitates such as MgZn2, η′. The retrogression treatment however requires high temperature and a short time, which limits the industrial application of RRA, especially in the heat treatment of the components with large cross section, due to the inherent thermal conductivity limitations. Hence, further work needs to be done in this area to apply this specialized heat treatment for industrial applications. This article brings out a comprehension of the changes in microstructure, tensile properties, and corrosion resistance of the various commonly used AA7XXX Aluminum alloys in structural applications with RRA heat treatment. The future scope of the work in RRA heat treatment is also discussed in this article.

scholarly journals Electron Beam Melting of Ti-6Al-4V Lattice Structures; Correlation between Post Heat Treatment and Mechanical Properties

2021 ◽  
Author(s):  
Giuseppe Del Guercio ◽  
Manuela Galati ◽  
Abdollah Saboori
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Computer Aided Design ◽  
Mechanical Performance ◽  
Industrial Applications ◽  
Heat Treatments ◽  
Layer By Layer ◽  
Lattice Structures ◽  
Heat Treated ◽  
Aided Design

Abstract Additive Manufacturing processes are considered advanced manufacturing methods. It would be possible to produce complex shape components from a Computer-Aided Design model in a layer-by-layer manner. Lattice structures as one of the complex geometries could attract lots of attention for both medical and industrial applications. In these structures, besides cell size and cell type, the microstructure of lattice structures can play a key role in these structures' mechanical performance. On the other hand, heat treatment has a significant influence on the mechanical properties of the material. Therefore, in this work, the effect of the heat treatments on the microstructure and mechanical behaviour of Ti-6Al-4V lattice structures manufactured by EBM was analyzed. The main mechanical properties were compared with the Ashby and Gibson model. It is very interesting to notice that a more homogeneous failure mode was found for the heat-treated samples. The structures' relative density was the main factor influencing their mechanical performance of the heat-treated samples. It is also found that the heat treatments were able to preserve the stiffness and the compressive strength of the lattice structures. Besides, an increment of both the elongation at failure and the absorbed energy was obtained after the heat treatments. Microstructure analysis of the heat-treated samples confirms the increment of ductility of the heat-treated samples with respect to the as-built one.

Enhancement in mechanical properties of selectively laser-melted AlSi10Mg aluminum alloys by T6-like heat treatment

2018 ◽  
Vol 734 ◽  
pp. 299-310 ◽  
Author(s):  
L.F. Wang ◽  
J. Sun ◽  
X.L. Yu ◽  
Y. Shi ◽  
X.G. Zhu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys

Application of Electric Field during the Heat Treatment: The Device Development and the Effect on Mechanical Properties of AA 6082

2019 ◽  
Vol 950 ◽  
pp. 75-79
Author(s):  
Zhen Hai Xu ◽  
Chao Ran Ding ◽  
De Bin Shan
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys ◽  
Electric Field ◽  
High Voltage ◽  
Nickel Wire ◽  
Energy And Environment ◽  
Specific Strength ◽  
Device Development ◽  
The Cost

With the ever-increasing concern about the energy and environment crises, aluminum alloys are becoming increasingly desirable in the automotive, aerospace, construction and other related industries due to their high specific strength. Various heat-treatment–stamping integrated techniques have been invented to address the formability challenge of aluminum alloy sheets. Electric field affects the heat treatment process of aluminum alloys. In this paper, a device for application of electric field during the heat treatment was developed. The maximum dimensions of specimen are determined via observing the distortion of metal sheets after quenching in cool water. The high-temperature resistant pure nickel wire gains a high-voltage proof performance by wearing bowl-shaped porcelain tubes, and is used to connect electrodes to power supply. The high-voltage resistant mica plates are bolted together to fill the gap between the specimen and electrode. This device was then used in a common commercial furnace to study the effect of electric field applied during the heat treatment on mechanical properties of AA 6082 sheets. It is found that electric field could enhance mechanical properties of AA 6082. The application of electric field has a potential to lower the cost of heat-treatment–stamping integrated techniques.

Development of Adapted Heat Treatments for Steels out of the Semi-Solid State after Thixoforming

2008 ◽  
Vol 141-143 ◽  
pp. 695-700 ◽  
Author(s):  
Sebastian Dziallach ◽  
Wolfgang Püttgen ◽  
Wolfgang Bleck
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solid State ◽  
Treatment Strategies ◽  
Solid Particles ◽  
High Wear Resistance ◽  
Hard Material ◽  
Current State ◽  
Suitable Heat Treatment ◽  
Semi Solid

The process of thixoforming incorporates a series of forming processes in the semi-solid state, which can be categorized between the conventional processes of forging and casting and combines the advantages of these processes. Thixoforming of steels in the semi-solid state, requires round, solid particles (globulites) in a liquid matrix which is deformed with low forming forces. In order to achieve laminar material flow and to produce segregation-free components, the material must fulfil diverse criteria. First, the melting interval should be as large as possible for an easy temperature regulation. Next, low solidus and liquidus temperatures are advantageous regarding tool loading. Additionally, thixoformable steels should show a melting behaviour that is finegrained and globular. Furthermore, these steels should possess low contents of intraglobular liquid phase fractions. This paper gives a survey of the current state of steel Thixoforming and deals with the development of adaptive heat treatment strategies. Regarding the structure formation and the development of suitable heat treatment strategies, the once semi-solid state yields new structures that can be applied in ways not previously possible with conventional hardening processes. New microstructures and up to date unknown better mechanical properties can be adjusted with an optimised heat treatment strategy. By this, new fields of application for thixo-materials can be entered and also advanced procedures for special applications can be established. For example the steel X210CrW12 leads to a very hard material with high wear-resistance, which can be used at higher temperatures than the conventional hardened material. In general, new generic microstructures after thixoforming results in unexpected favourable mechanical properties. Problems arise with respect to segregation and pores which resulting in inhomogeneous property distributions.

scholarly journals EN AW-2024 Wrought Aluminum Alloy Processed by Casting with Crystallization under Pressure

2017 ◽  
Vol 67 (2) ◽  
pp. 109-116
Author(s):  
Branislav Vanko ◽  
Ladislav Stanček ◽  
Roman Moravčík
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Shrinkage Porosity ◽  
Forced Flow ◽  
Heat Treated ◽  
Crystallization Under Pressure ◽  
Wrought Aluminum Alloys ◽  
Wrought Aluminum

AbstractBy using the wrought aluminum alloys can be created castings with higher mechanical properties than the castings made of standard foundry aluminum alloys, but it is necessary to handle the process of making sound castings without any defects such as hot tears and shrinkage porosity. In experiments, we have been studied of wrought aluminum alloy EN AW-2024 which has been processed by the casting with crystallization under pressure with forced flow. Castings were heat treated by standard T6 heat treatment.

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