scholarly journals Construction of Process Window to Predict Hardness in Tailored Tool Thermomechanical Treatment and its Application

Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 50
Author(s):  
Jae-Hong Kim ◽  
Seon-Bong Lee ◽  
Byung-Min Kim

Recently, in order to improve crashworthiness and achieve weight reduction of car body, a hot stamping process has been applied to the production of the part with tailored properties using tailored tool thermomechanical treatment. In the tailored tool thermomechanical treatment process, process parameters influence the mechanical properties of final product such as strength and hardness. Therefore, the prediction of hardness for final product is very important to manufacture hot-stamped part considering various process parameters. The purpose of this study is to propose a process window, which can predict hardness for various process parameters in tailored tool thermomechanical treatment. To determine the process window, finite element (FE) simulation coupled with quench factor analysis (QFA) has been performed for combinations of various process parameters. Subsequently, the process window was constructed through the training of artificial neural network (ANN) and experiment of tailored tool thermomechanical treatment for hat-shaped part was performed to verify effectiveness of hardness prediction. Then, the process parameters were determined from process window for hot stamping of the hat-shaped part with the required distribution of hardness. Hardness predicted by process window was in good agreement with measured one within 3.1% error in additional experiment. Therefore, the suggested process window can be used efficiently for hardness prediction and determination of process parameters in tailored tool thermomechanical treatment of hot-stamping parts.

2018 ◽  
Vol 45 (5) ◽  
pp. 377-385 ◽  
Author(s):  
Omar Elbagalati ◽  
Momen Mousa ◽  
Mostafa A. Elseifi ◽  
Kevin Gaspard ◽  
Zhongjie Zhang

Backcalculation analysis of pavement layer moduli is typically conducted based on falling weight deflectometer (FWD) measurements; however, the stationary nature of FWD requires lane closure and traffic control. To overcome these limitations, a number of continuous deflection devices were introduced in recent years. The objective of this study was to develop a methodology to incorporate traffic speed deflectometer (TSD) measurements in the backcalculation analysis. To achieve this objective, TSD and FWD measurements were used to train and to validate an artificial neural network (ANN) model that would convert TSD deflection measurements to FWD deflection measurements. The ANN model showed acceptable accuracy with a coefficient of determination of 0.81 and a good agreement between the backcalculated moduli from FWD and TSD measurements. Evaluation of the model showed that the backcalculated layer moduli from TSD could be used in pavement analysis and in structural health monitoring with a reasonable level of accuracy.


Metals ◽  
2018 ◽  
Vol 9 (1) ◽  
pp. 29
Author(s):  
Jae-Hong Kim ◽  
Dae-Cheol Ko ◽  
Seon-Bong Lee ◽  
Byung-Min Kim

Recently, the hot stamping process using local blank heating has been widely used to manufacture lightweight and crashworthy automotive parts. However, the hardness prediction of hot stamped parts produced using local blank heating is difficult because it involves many process variables, such as the heating temperature, heating time, and cooling rate. The purpose of this study was to predict the hardness of hot stamped parts fabricated using local blank heating based on quench factor analysis (QFA). The volume fraction of austenite was measured to consider the phase transformation in the heating stage, and it was expressed by the Johnson–Mehl–Avrami–Kolmogorov (JMAK) equation. Additionally, a dilatometry test was performed to measure the hardness according to the cooling rates, which was used to determine the material constants for QFA. Finite-element simulation was performed to predict the temperature histories during the hot stamping process and the results were used to predict the hardness according to QFA with the JMAK equation. A hot stamping experiment with local blank heating equipment was performed, and the predicted and experimental results were compared for verification of the proposed hardness prediction method.


2015 ◽  
Vol 799-800 ◽  
pp. 443-447
Author(s):  
Mohamed Mohamed ◽  
Ali Abd El-Aty ◽  
Abdel Aziz Hegazy ◽  
Nader Farahat

This research aims at analyzing and optimizing the hydroforming process parameters to achieve a sound bulged tube without failure. Theoretical constitutive model is formulated to build up a working diagram including process window, which is used to optimise the process parameters and predict the formability and the failure of the tube accurately. The model is validated using the published experimental and analytical results of previous research works for 37% bulging ration of low carbon steel (C1010). The model gave a very good agreement with the published data.


2005 ◽  
Vol 6-8 ◽  
pp. 809-816 ◽  
Author(s):  
Johan De Keuster ◽  
Joost R. Duflou ◽  
Jean Pierre Kruth

Laser cutting is a well-established sheet metal processing method. Nowadays a trend towards the cutting of thick plates (> 15 mm) can be observed. However for these thick plates the process window in which good cutting results can be obtained is more narrow compared to that for thin sheets due to the very difficult balance to be found between the different process parameters. Even after determination of the process window, a good cutting quality cannot always be guaranteed. Therefore cutting of thick plates is still characterized by a large scrap percentage, which impedes a breakthrough to large scale industrial use. A solution to this problem is to incorporate a sensor system in the laser cutting machine that monitors the cut quality on-line. This monitoring system could then be integrated in a process control system, which adapts the process parameters in function of the observed cut quality in real time. In this way a good cut quality could always be guaranteed. In this study, the first step in this direction, the determination of an appropriate monitoring system, is dealt with. The applicability for monitoring purposes of two types of sensors is investigated: a microphone and a photodiode. For both types, correlation between the sensor output and the cut quality is investigated in a qualitative way. The scope of the reported research was not limited to contour cutting, also piercing is covered in the study.


2010 ◽  
Vol 129-131 ◽  
pp. 322-327 ◽  
Author(s):  
Zhong Wen Xing ◽  
Jun Jia Cui ◽  
Hong Sheng Liu ◽  
Chun Feng Li

Hot stamping is an innovative way to manufacture complex-shaped components of high strength steel (HSS) sheet with a minimum of springback, meanwhile, it can also obviously improve the tensile strength of the formed parts.The coupled thermo-mechanical FE model for hot stamping of HSS sheet for the B pillar was established by commercial software Pam-stamp. Dynamic explicit module was used to simulate the forming processes under different process parameters. The effects of process parameters on thinning of the blank were studied, the maximum thinning zones of the blank in hot stamping were analyzed. The results show that the thinning rates of the blank increase when the blank holder force(BHF) and friction coefficient increase, the maximum thinning zones appear at the straight wall and corner of the B pillar. The causal of blank thinning during hot stamping was analyzed. Experiments had been conducted with the process parameters obtained by simulation. The experimental and simulation results were in good agreement.


1969 ◽  
Vol 62 (4) ◽  
pp. 663-670 ◽  
Author(s):  
Lars Carlborg

ABSTRACT Oestrogens administered in lower doses than necessary to induce full cornification of the mouse vagina induce mucification. It was shown previously that the degree of mucification could be estimated by quantitative determination of sialic acids. A suitable parameter for oestrogen assay was the measurement of vaginal sialic acid concentration which exhibited a clear cut dose response curve. Eleven assays of various oestrogens were performed with this method. Their estimated relative potencies were in good agreement with other routine oestrogen assays. A statistically sufficient degree of precision was found. The sensitivity was of the same order, or slightly higher, than the Allen-Doisy test.


1967 ◽  
Vol 13 (6) ◽  
pp. 515-520 ◽  
Author(s):  
Genevieve Farese ◽  
Janice L Schmidt ◽  
Milton Mager

Abstract A completely automated analysis is described for the determination of serum calcium with glyoxal bis (2-hydroxyanil) solution (GBHA). The method is simple and precise, and the data obtained are in good agreement with results obtained by the manual GBHA procedure.


Author(s):  
Emre Kahramanoglu ◽  
Silvia Pennino ◽  
Huseyin Yilmaz

The hydrodynamic characteristics of the planing hulls in particular at the planing regime are completely different from the conventional hull forms and the determination of these characteristics is more complicated. In the present study, calm water hydrodynamic characteristics of planing hulls are investigated using a hybrid method. The hybrid method combines the dynamic trim and sinkage from the Zarnick approach with the Savitsky method in order to calculate the total resistance of the planing hull. Since the obtained dynamic trim and sinkage values by using the original Zarnick approach are not in good agreement with experimental data, an improvement is applied to the hybrid method using a reduction function proposed by Garme. The numerical results obtained by the hybrid and improved hybrid method are compared with each other and available experimental data. The results indicate that the improved hybrid method gives better results compared to the hybrid method, especially for the dynamic trim and resistance. Although the results have some discrepancies with experimental data in terms of resistance, trim and sinkage, the improved hybrid method becomes appealing particularly for the preliminary design stage of the planing hulls.


Sensors ◽  
2021 ◽  
Vol 21 (10) ◽  
pp. 3567
Author(s):  
Beata Szymanska ◽  
Zenon Lukaszewski ◽  
Beata Zelazowska-Rutkowska ◽  
Kinga Hermanowicz-Szamatowicz ◽  
Ewa Gorodkiewicz

Human epididymis protein 4 (HE4) is an ovarian cancer marker. Various cut-off values of the marker in blood are recommended, depending on the method used for its determination. An alternative biosensor for HE4 determination in blood plasma has been developed. It consists of rabbit polyclonal antibody against HE4, covalently attached to a gold chip via cysteamine linker. The biosensor is used with the non-fluidic array SPRi technique. The linear range of the analytical signal response was found to be 2–120 pM, and the biosensor can be used for the determination of the HE4 marker in the plasma of both healthy subjects and ovarian cancer patients after suitable dilution with a PBS buffer. Precision (6–10%) and recovery (101.8–103.5%) were found to be acceptable, and the LOD was equal to 2 pM. The biosensor was validated by the parallel determination of a series of plasma samples from ovarian cancer patients using the Elecsys HE4 test and the developed biosensor, with a good agreement of the results (a Pearson coefficient of 0.989). An example of the diagnostic application of the developed biosensor is given—the influence of ovarian tumor resection on the level of HE4 in blood serum.


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