scholarly journals Microstructural Characterization of the Anisotropy and Cyclic Deformation Behavior of Selective Laser Melted AlSi10Mg Structures

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 825 ◽  
Author(s):  
Mustafa Awd ◽  
Felix Stern ◽  
Alexander Kampmann ◽  
Daniel Kotzem ◽  
Jochen Tenkamp ◽  
...  

The laser-based fusion of metallic powder allows construction of components with arbitrary complexity. In selective laser melting, the rapid cooling of melt pools in the direction of the component building causes significant anisotropy of the microstructure and properties. The objective of this work is to investigate the influence of build anisotropy on the microstructure and mechanical properties in selective laser melted AlSi10Mg. The alloy is comprehensively used in the automotive industry and has been one of the most frequently investigated Al alloys in additive manufacturing. Using specimens produced in three different building orientations with respect to the build platform, the anisotropy of the microstructure and defects will be investigated using scanning electron microscopy and microcomputed tomography. The analysis showed a seven-times higher pore density for the 90°-specimen compared to the 0°-specimen. The scanning electron microscopy revealed the influence of the direction of the cooling gradient on the constitution of the eutectic phase. Mechanical properties are produced in quasi-static and fatigue tests of variable and constant loading amplitudes. Specimens of 0° showed 8% higher tensile strength compared to 90°-specimens, while fracture strain was reduced almost 30% for the 45°-specimen. The correlation between structural anisotropy and mechanical properties illustrates the influence of the building orientation during selective laser melting on foreseen fields of application.

RSC Advances ◽  
2016 ◽  
Vol 6 (98) ◽  
pp. 96057-96064 ◽  
Author(s):  
Juliette Merle ◽  
Pascale Sénéchal ◽  
Fabrice Guerton ◽  
Peter Moonen ◽  
Pierre Trinsoutrot ◽  
...  

The objective of this work is to compare three techniques for characterizing the morphology of porous bio-based carbon foam, namely mercury intrusion porosimetry, scanning electron microscopy and X-ray microtomography.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Jiangtao Yu ◽  
Wenfang Weng ◽  
Kequan Yu

The influence of different cooling regimes (quenching in water and cooling in air) on the residual mechanical properties of engineered cementitious composite (ECC) subjected to high temperature up to 800°C was discussed in this paper. The ECC specimens are exposed to 100, 200, 400, 600, and 800°C with the unheated specimens for reference. Different cooling regimens had a significant influence on the mechanical properties of postfire ECC specimens. The microstructural characterization was examined before and after exposure to fire deterioration by using scanning electron microscopy (SEM). Results from the microtest well explained the mechanical properties variation of postfire specimens.


1996 ◽  
Vol 31 (21) ◽  
pp. 5683-5689 ◽  
Author(s):  
G. M. Pajonk ◽  
A. Venkateswara Rao ◽  
N. N. Parvathy ◽  
E. Elaloui

2021 ◽  
Vol 1016 ◽  
pp. 309-314
Author(s):  
Emanuela Cerri ◽  
Emanuele Ghio

It is know that rapid solidification promotes solid solubility larger than at equilibrium, in association with very fine grains and eutectic microstructures. Consequently, the precipitation behaviour in additive manufacturing alloys can be quite different from that of alloys quenched after a solution treatment and aged. In this study, Al10SiMg samples were produced by Selective Laser Melting (SLM) while keeping the table at 150°C continuously during the job. The effect of temperature on mechanical properties of the samples was investigated as function of time or distance along the built axis (300 mm). The hardness behaviour was measured by micro Vickers indentations and significant inhomogeneities were detected along the built axes. These results were also confirmed by tensile property values. The tensile strength varied of 80 MPa from the bottom to the top of the sample. The microstructure was investigated by optical and scanning electron microscopy; the observations showed variable precipitate distributions that justify the mechanical response along the built axis.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Xingyan Shang ◽  
Zhoudao Lu

The influence of different cooling regimes (quenching in water and cooling in air) on the residual mechanical properties of ECC (engineered cementitious composites) exposed to high temperature up to 800°C was discussed in this paper. The specimens quenching in water gained better mechanical properties than the ones cooling in air. The strengthening effect of quenching for specimens subjected to 800°C was more significant than for the ones subjected to 400°C. The microstructural characterization is examined before and after exposure to fire deterioration by using scanning electron microscopy. Results from the microtest well explained the mechanical properties variation of postfire specimens.


2017 ◽  
Vol 265 ◽  
pp. 434-438 ◽  
Author(s):  
P.A. Lykov ◽  
A.O. Shults ◽  
K.A. Bromer

The paper studies the atomization of Al-based alloy AlSi12 in gas jet. Air was used as a spraying gas. The size and shape of powder particles were studied by using scanning electron microscopy and optical granulomorphometer. The obtained powder was used in selective laser melting.


Author(s):  
D. Palmeri ◽  
G. Buffa ◽  
G. Pollara ◽  
L. Fratini

AbstractDuring the last few years, additive manufacturing has been more and more extensively used in several industries, especially in the aerospace and medical device fields, to produce Ti6Al4V titanium alloy parts. During the Selective Laser Melting (SLM) process, the heterogeneity of finished product is strictly connected to the scan strategies and the building direction. An optimal managing of the latter parameters allows to better control and defines the final mechanical and metallurgical properties of parts. Acting on the building direction it is also possible to optimize the critical support structure. In particular, more support structures are needed for the sample at 0°, while very low support are required for the sample at 90°. To study the effects of build direction on microstructure heterogeneity evolution and mechanical performances of selective laser melted Ti6Al4V parts, two build direction samples (0°, 90°) were manufactured and analyzed using optical metallographic microscope (OM) and scanning electron microscopy (SEM). Isometric microstructure reconstruction and microhardness tests were carried out in order to analyze the specimens. The obtained results indicate that the build direction has to be considered a key geometrical parameter affecting the overall quality of the obtained products.


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