scholarly journals Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 751 ◽  
Author(s):  
Zhiyuan Chen ◽  
Jie Dang ◽  
Xiaojun Hu ◽  
Hongyan Yan

Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study, the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed, and the particles were degraded during the reduction. Finally, sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods, respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore, the variation of activation energy value was smoothed after heat treatment of hematite particles.

Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 758 ◽  
Author(s):  
Abhinav Bhaskar ◽  
Mohsen Assadi ◽  
Homam Nikpey Somehsaraei

Production of iron and steel releases seven percent of the global greenhouse gas (GHG) emissions. Incremental changes in present primary steel production technologies would not be sufficient to meet the emission reduction targets. Replacing coke, used in the blast furnaces as a reducing agent, with hydrogen produced from water electrolysis has the potential to reduce emissions from iron and steel production substantially. Mass and energy flow model based on an open-source software (Python) has been developed in this work to explore the feasibility of using hydrogen direct reduction of iron ore (HDRI) coupled with electric arc furnace (EAF) for carbon-free steel production. Modeling results show that HDRI-EAF technology could reduce specific emissions from steel production in the EU by more than 35 % , at present grid emission levels (295 kgCO2/MWh). The energy consumption for 1 ton of liquid steel (tls) production through the HDRI-EAF route was found to be 3.72 MWh, which is slightly more than the 3.48 MWh required for steel production through the blast furnace (BF) basic oxygen furnace route (BOF). Pellet making and steel finishing processes have not been considered. Sensitivity analysis revealed that electrolyzer efficiency is the most important factor affecting the system energy consumption, while the grid emission factor is strongly correlated with the overall system emissions.


10.30544/378 ◽  
2004 ◽  
Vol 10 (4) ◽  
pp. 309-328 ◽  
Author(s):  
Mirko Komatina ◽  
HEINRICH W. GUDENAU

In this review paper described are possible chemical reactions and their thermodynamic analysis during direct reduction. The sticking mechanism during direct reduction in the fluidized bed was analysed, and the reasons for the sticking appearance explained. The most important parameters on the sticking were analysed. The ways for prevention and observation were considered. The plan for experimental investigations was proposed. The investigations could be performed in fluidized bed reactor. Coal will be used as inert material. Separately, the influence volatile content in the coal on the reduction process and sticking appearance, will be analysed. As results of these investigations would be some improvements of the method direct reduction of iron ore in the fluidized bed.


2018 ◽  
Vol 42 (3) ◽  
pp. 453-466
Author(s):  
Wei WANG ◽  
Pengfei YE ◽  
Xiaoli ZHOU ◽  
C WANG ◽  
Zekun HUO ◽  
...  

2010 ◽  
Vol 107 (5) ◽  
pp. 195-204 ◽  
Author(s):  
M. Vannucci ◽  
V. Colla ◽  
G. Corbo ◽  
S. Fera

2003 ◽  
Vol 67 (23) ◽  
pp. 4489-4503 ◽  
Author(s):  
Andrew L. Neal ◽  
Kevin M. Rosso ◽  
Gill G. Geesey ◽  
Yuri A. Gorby ◽  
Brenda J. Little

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