scholarly journals A Numerical Study on Co-Extrusion to Produce Coaxial Aluminum-Steel Compounds with Longitudinal Weld Seams

Metals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 717 ◽  
Author(s):  
Bernd-Arno Behrens ◽  
Christian Klose ◽  
Alexander Chugreev ◽  
Norman Heimes ◽  
Susanne Thürer ◽  
...  
Keyword(s):  
Material Flow ◽  
Numerical Study ◽  
Aluminum Matrix ◽  
Element Model ◽  
Experimental Investigations ◽  
Geometrical Shape ◽  
Extrusion Force ◽  
Extrusion Press ◽  
Numerical Parametric Study ◽  
High Degree

The use of lightweight materials is one possibility to limit the weight of vehicles and to reduce CO2 emissions. However, the mechanical properties and weight-saving potential of mono-materials are limited. Material compounds can overcome this challenge by combining the advantages of different materials in one component. Lateral angular co-extrusion (LACE) allows the production of coaxial semi-finished products consisting of aluminum and steel. In this study, a finite element model of the LACE process was built up and validated by experimental investigations. A high degree of agreement between the calculated and experimentally determined forces, temperatures, and the geometrical shape of the hybrid profiles was achieved. In order to determine suitable parameters for further extrusion experiments, the influence of different process parameters on material flow and extrusion force was investigated in a numerical parametric study. Both the temperature and extrusion ratio showed a significant influence on the occurring maximum extrusion force as well as the material flow inside the LACE tool. The maximum force of 2.5 MN of the employed extrusion press was not exceeded. An uneven material flow was observed in the welding chamber, leading to an asymmetric position of the steel rod in the aluminum matrix.

Monitoring of pin connection loosening using eletromechanical impedance: Numerical simulation with experimental verification

2018 ◽  
Vol 29 (9) ◽  
pp. 1964-1973 ◽  
Author(s):  
Shuli Fan ◽  
Weijie Li ◽  
Qingzhao Kong ◽  
Qian Feng ◽  
Gangbing Song
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Lead Zirconate Titanate ◽  
Numerical Study ◽  
Element Model ◽  
Impedance Method ◽  
Experimental Investigations ◽  
Detection Accuracy ◽  
Practical Applications ◽  
Electromechanical Impedance

Pin connection, as an important structural connection mechanism, is widely used in various structures, especially spatial structures. In this article, numerical and experimental investigations are performed for monitoring the loosening of pin-connected structures using the electromechanical impedance technique. For this purpose, a finite element model for a pin-connected structure considering the contact interfaces between the pin and the support base is proposed to study the effect of pin connection loosening on the electromechanical impedance signatures. A multi-physics analysis is conducted to simulate the electromechanical behavior of lead zirconate titanate transducers bonded on the pin head and the steel base. The relationship between the force applied on the pin connection and the variation in electromechanical impedance signatures is established. Experiments are carried out to verify the accuracy of the proposed finite element model. The results show that the changes in the electromechanical impedance signatures consist of frequency shifts and peak splitting. The contact condition of the pin connection can be assessed by observing the changes in the electromechanical impedance signatures. The location of the piezoelectric patch has significant effect on the sensitivity of the electromechanical impedance signatures. The numerical study in this research helps to optimize the design of sensor placement and improve the detection accuracy of the electromechanical impedance method in practical applications of detecting the loosening of pin-connected structures.

scholarly journals Development of a Novel Damage Detection Framework for Truss Railway Bridges Using Operational Acceleration and Strain Response

Vibration ◽  
2021 ◽  
Vol 4 (2) ◽  
pp. 422-445
Author(s):  
Md Riasat Azim ◽  
Mustafa Gül
Keyword(s):  
Damage Detection ◽  
Damage Identification ◽  
Numerical Study ◽  
Damage Index ◽  
Strain Analysis ◽  
Time History ◽  
Principal Component ◽  
Element Model ◽  
Railway Bridges ◽  
Truss Bridge

Railway bridges are an integral part of any railway communication network. As more and more railway bridges are showing signs of deterioration due to various natural and artificial causes, it is becoming increasingly imperative to develop effective health monitoring strategies specifically tailored to railway bridges. This paper presents a new damage detection framework for element level damage identification, for railway truss bridges, that combines the analysis of acceleration and strain responses. For this research, operational acceleration and strain time-history responses are obtained in response to the passage of trains. The acceleration response is analyzed through a sensor-clustering-based time-series analysis method and damage features are investigated in terms of structural nodes from the truss bridge. The strain data is analyzed through principal component analysis and provides information on damage from instrumented truss elements. A new damage index is developed by formulating a strategy to combine the damage features obtained individually from both acceleration and strain analysis. The proposed method is validated through a numerical study by utilizing a finite element model of a railway truss bridge. It is shown that while both methods individually can provide information on damage location, and severity, the new framework helps to provide substantially improved damage localization and can overcome the limitations of individual analysis.

Increased Productivity in Hot Aluminum Extrusion by Using Extrusion Dies with Inner Cooling Channels Manufactured by Rapid Tooling

2014 ◽  
Vol 611-612 ◽  
pp. 981-988 ◽  
Author(s):  
Ramona Hölker ◽  
Matthias Haase ◽  
Nooman Ben Khalifa ◽  
A. Erman Tekkaya
Keyword(s):  
Surface Defects ◽  
Experimental Investigations ◽  
Extrusion Force ◽  
Aluminum Extrusion ◽  
Thermally Induced ◽  
Manufacturing Method ◽  
Cooling Channels ◽  
Extrusion Dies ◽  
Exit Temperature ◽  
Tooling Technology

The influence of local inner die cooling on the heat balance in hot aluminum extrusion was investigated. For the manufacturing of the die with cooling channels close to the forming zone, the layer-laminated manufacturing method was applied. The new tooling technology was applied in order to decrease the profiles exit temperature and to avoid thermally induced surface defects with the aim to raise the productivity in hot aluminum extrusion processes. Numerical and experimental investigations revealed that, while maintaining the exit temperature of the extrudate, a distinct increase of the production speed up to 300% can be realized, while the extrusion force increases only slightly. An effect on the profiles microstructure was also detected. By applying die cooling, grain coarsening can be significantly limited or even be avoided.

Effect of Interfacial Properties on the Mechanical Behavior of Bone-Like Materials: A Numerical Study

2017 ◽  
Vol 09 (01) ◽  
pp. 1750014 ◽  
Author(s):  
Xingguo Li ◽  
Bingbing An ◽  
Dongsheng Zhang
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Numerical Study ◽  
Element Model ◽  
Interfacial Behavior ◽  
Yield Behavior ◽  
Bonding Property ◽  
The Matrix ◽  
Bonding Properties ◽  
Superior Mechanical Properties

Interfacial behavior in the microstructure and the plastic deformation in the protein matrix influence the overall mechanical properties of biological hard tissues. A cohesive finite element model has been developed to investigate the inelastic mechanical properties of bone-like biocomposites consisting of hard mineral crystals embedded in soft biopolymer matrix. In this study, the complex interaction between plastic dissipation in the matrix and bonding properties of the interface between minerals and matrix is revealed, and the effect of such interaction on the toughening of bone-like biocomposites is identified. For the case of strong and intermediate interfaces, the toughness of biocomposites is controlled by the post yield behavior of biopolymer; the matrix with low strain hardening can undergo significant plastic deformation, thereby promoting enhanced fracture toughness of biocomposites. For the case of weak interfaces, the toughness of biocomposites is governed by the bonding property of the interface, and the post-yield behavior of biopolymer shows negligible effect on the toughness. The findings of this study help to direct the path for designing bioinspired materials with superior mechanical properties.

Numerical Study for Global Detection of Cracks Embedded in Beams

1999 ◽  
Author(s):  
S. A. Lipsey ◽  
Y. W. Kwon
Keyword(s):  
Finite Element ◽  
Dynamic Analysis ◽  
Natural Frequency ◽  
Mode Shape ◽  
Numerical Study ◽  
Element Model ◽  
Mode Shapes ◽  
Linear Effect ◽  
Modes Of Vibration ◽  
Damage Simulation

Abstract Damage reduces the flexural stiffness of a structure, thereby altering its dynamic response, specifically the natural frequency, damping values, and the mode shapes associated with each natural frequency. Considerable effort has been put into obtaining a correlation between the changes in these parameters and the location and amount of the damage in beam structures. Most numerical research employed elements with reduced beam dimensions or material properties such as modulus of elasticity to simulate damage in the beam. This approach to damage simulation neglects the non-linear effect that a crack has on the different modes of vibration and their corresponding natural frequencies. In this paper, finite element modeling techniques are utilized to directly represent an embedded crack. The results of the dynamic analysis are then compared to the results of the dynamic analysis of the reduced modulus finite element model. Different modal parameters including both mode shape displacement and mode shape curvature are investigated to determine the most sensitive indicator of damage and its location.

An experimental and numerical study of the resonant flow between a hull and a wall

2021 ◽  
Vol 930 ◽  
Author(s):  
I.A. Milne ◽  
O. Kimmoun ◽  
J.M.R. Graham ◽  
B. Molin
Keyword(s):  
Vortex Shedding ◽  
Particle Image ◽  
Numerical Study ◽  
Numerical Models ◽  
Vertical Wall ◽  
Liquefied Natural Gas ◽  
Narrow Gap ◽  
Image Velocimetry ◽  
High Degree ◽  
Wave Induced

The wave-induced resonant flow in a narrow gap between a stationary hull and a vertical wall is studied experimentally and numerically. Vortex shedding from the sharp bilge edge of the hull gives rise to a quadratically damped free surface response in the gap, where the damping coefficient is approximately independent of wave steepness and frequency. Particle image velocimetry and direct numerical simulations were used to characterise the shedding dynamics and explore the influence of discretisation in the measurements and computations. Secondary separation was identified as a particular feature which occurred at the hull bilge in these gap flows. This can result in the generation of a system with multiple vortical regions and asymmetries between the inflow and outflow. The shedding dynamics was found to exhibit a high degree of invariance to the amplitude in the gap and the spanwise position of the barge. The new measurements and the evaluation of numerical models of varying fidelity can assist in informing offshore operations such as the side by side offloading from floating liquefied natural gas facilities.

scholarly journals Flow Separation Control of Backward-Facing Step Airfoil NACA0015 by Blowing Technique

2019 ◽  
Vol 12 (1) ◽  
pp. 99-119
Author(s):  
Khuder N. Abed
Keyword(s):  
Flow Separation ◽  
Numerical Study ◽  
Leading Edge ◽  
Distribution Coefficients ◽  
Open Circuit ◽  
Experimental Investigations ◽  
Backward Facing Step ◽  
Ansys Fluent ◽  
Flow Separation Control ◽  
Naca 0015

The aim of this paper is to control the flow separation above backward-facing step (BFS) airfoil type NACA 0015 by blowing method. The flow field over airfoil has been studied both experimentally and computationally. The study was divided into two parts: a practical study through which NACA 0015 type with a backward -facing step (located at 44.4% c from leading edge) on the upper surface containing blowing holes parallel to the airfoil chord was used. The tests were done over two-dimensional airfoil in an open circuit suction subsonic wind tunnel with flow velocity 25m/s to obtain the pressure distribution coefficients. A numerical study was done by using ANSYS Fluent software version 16.0 on three models of NACA 0015, the first one has backward-facing step without blowing, the second with single blowing holes and the third have multi blowing holes technique. Both studies (experimental and numerical) were done at low Reynolds number (Re=4.4x105) and all models have chord length 0.27m.The experimental investigations and CFD simulations have been performed on the same geometry dimensions, it has been observed that the flow separation on the airfoil can be delayed by using  velocity blowing (30m/s) on the upper surface. The multi blowing holes with velocity improved the aerodynamics properties.The multi blowing holes and single blowing hole thesame effect onpressure distribution coefficients

scholarly journals Numerical and Experimental Study of Cross-Sectional Effects on the Mixing Performance of the Spiral Microfluidics

Micromachines ◽  
2021 ◽  
Vol 12 (12) ◽  
pp. 1470
Author(s):  
Omid Rouhi ◽  
Sajad Razavi Bazaz ◽  
Hamid Niazmand ◽  
Fateme Mirakhorli ◽  
Sima Mas-hafi ◽  
...  
Keyword(s):  
Cross Sections ◽  
Numerical Study ◽  
Large Angle ◽  
Element Model ◽  
Channel Length ◽  
Cross Sectional ◽  
Flow Rates ◽  
Lab On Chip ◽  
Mixing Performance ◽  
Dean Flow

Mixing at the microscale is of great importance for various applications ranging from biological and chemical synthesis to drug delivery. Among the numerous types of micromixers that have been developed, planar passive spiral micromixers have gained considerable interest due to their ease of fabrication and integration into complex miniaturized systems. However, less attention has been paid to non-planar spiral micromixers with various cross-sections and the effects of these cross-sections on the total performance of the micromixer. Here, mixing performance in a spiral micromixer with different channel cross-sections is evaluated experimentally and numerically in the Re range of 0.001 to 50. The accuracy of the 3D-finite element model was first verified at different flow rates by tracking the mixing index across the loops, which were directly proportional to the spiral radius and were hence also proportional to the Dean flow. It is shown that higher flow rates induce stronger vortices compared to lower flow rates; thus, fewer loops are required for efficient mixing. The numerical study revealed that a large-angle outward trapezoidal cross-section provides the highest mixing performance, reaching efficiencies of up to 95%. Moreover, the velocity/vorticity along the channel length was analyzed and discussed to evaluate channel mixing performance. A relatively low pressure drop (<130 kPa) makes these passive spiral micromixers ideal candidates for various lab-on-chip applications.

scholarly journals Numerical Study Of The Targeted Energy Transfer Between The Euler-Bernoulli Beam And A Nonlinear Energy Sink

2021 ◽  
Author(s):  
Mohi U. Rahamat Ullah
Keyword(s):  
Energy Transfer ◽  
Primary Structure ◽  
Numerical Study ◽  
Element Model ◽  
Impact Excitation ◽  
Nonlinear Stiffness ◽  
Targeted Energy Transfer ◽  
Stiffness Property ◽  
Energy Sink ◽  
The Impact

Targeted energy transfer (TET) refers to the spatial transfer of energy between a primary structure of interest and isolated oscillators called the energy sink (ES). In this work, the primary structure of interest is a slender beam modeled by the Euler-Bernoulli theory, and the ES is a single-degree-of-freedom oscillator with either linear or cubic nonlinear stiffness property. The objective of this study is to characterize the TET and the effectiveness of ES under impact and periodic excitations. By using the scientific computation package, MATLAB, numerical simulations are carried out based on excitations of various strength and locations. Both time and frequency domain characterizations are used. For the impact excitation, the ES with the cubic nonlinear stiffness property is more superior to the linear oscillator in that larger percentage of the impact energy can be dissipated there. The main energy transfer was found to be due to a 3- to-1 frequency coupling between the first bending mode and the ES. For the periodic excitation, however, both linear and nonlinear ES exhibit generally poorer performance than the case with the impact excitation. Future works should focus on the frequency-energy relationship of the periodic solution of the underlying Hamiltonian, as well as using finite element model to verify the simulation results.

Étude de la réouverture de la lagune du Havre aux Basques. I. Modélisation numérique des conditions d'écoulement

1995 ◽  
Vol 22 (1) ◽  
pp. 55-71
Author(s):  
Y. Ouellet ◽  
A. Khelifa ◽  
J.-F. Bellemare
Keyword(s):  
Finite Element ◽  
Numerical Study ◽  
Element Model ◽  
Two Dimensional ◽  
Flow Conditions ◽  
Modélisation Numérique ◽  
Tidal Flows ◽  
Dimensional Finite Element ◽  
The Stability ◽  
La Madeleine

A numerical study based on a two-dimensional finite element model has been conducted to analyze flow conditions associated with different possible designs for the reopening of Havre aux Basques lagoon, located in Îles de la Madeleine, in the middle of the Gulf of St. Lawrence. More specifically, the study has been done to better define the depth and geometry of the future channel as well as its orientation with regard to tidal flows within the inlet and the lagoon. Results obtained from the model have been compared and analyzed to put forward some recommendations about choice of a design insuring the stability of the inlet with tidal flows. Key words: numerical model, finite element, lagoon, reopening, Havre aux Basques, Îles de la Madeleine.

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