scholarly journals Additive Manufactured A357.0 Samples Using the Laser Powder Bed Fusion Technique: Shear and Tensile Performance

Metals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 670 ◽  
Author(s):  
Lucia Denti
Keyword(s):  
Failure Modes ◽  
Tensile Modulus ◽  
Growth Direction ◽  
Shear Behaviour ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Inherent Anisotropy ◽  
Work Volume ◽  
Static Tensile

New aluminium alloys, with lower silicon content than in the first-developed formulations, have recently been introduced in the field of Additive Manufacturing and are dedicated to automotive applications. As they are relatively new, mechanical characterization under standard protocols of the automotive field are of utmost scientific as well as industrial relevance. The paper addresses the mechanical properties and microstructure of A357.0. Static tensile and shear tests of samples built by Laser Powder Bed Fusion, with different orientations in the machine work volume, have been performed. The aim was to identify possible anisotropy in the tensile and shear behaviour of this innovative alloy. Particularly for shear, the effect of adhesion between the layers onto shear strength was studied. Results analysis, by means of statistical tools, allows for the affirmation that no tensile modulus or yield strength anisotropy is observed. Instead, a small (yet statistically significant) increase in both shear- and tensile strength and a decrease in ductility are obtained as the direction of the specimens approaches the growth direction. Scanning Electron Microscope (SEM) observation of the failure mechanisms assisted in the interpretation of the results, by relating different failure modes to the relative orientation of loads versus the directions of inherent anisotropy in Laser Powder Bed Fusion processes.

scholarly journals Assay of Secondary Anisotropy in Additively Manufactured Alloys for Dental Applications

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1831 ◽  
Author(s):  
Elena Bassoli ◽  
Lucia Denti
Keyword(s):  
Failure Modes ◽  
Mechanical Response ◽  
High Strength ◽  
Growth Direction ◽  
Laser Powder Bed Fusion ◽  
Microstructural Characteristics ◽  
Powder Bed ◽  
High Performing ◽  
Dental Applications ◽  
Fractographic Examination

Even though additive manufacturing (AM) techniques have been available since the late 1980s, their application in medicine is still striving to gain full acceptance. For the production of dental implants, the use of AM allows to save time and costs, but also to ensure closer dimensional tolerances and higher repeatability, as compared to traditional manual processes. Among the several AM solutions, Laser Powder Bed Fusion (L-PBF) is the most appropriate for the production of metal prostheses. The target of this paper was to investigate the mechanical and microstructural characteristics of Co–Cr–Mo and Ti–6Al–4V alloys processed by L-PBF, with a specific focus on secondary anisotropy that is usually disregarded in the literature. Tensile specimens were built in the EOSINT-M270 machine, along different orientations perpendicular to the growth direction. Density, hardness, and tensile properties were measured and the results combined with microstructural and fractographic examination. For both alloys, the results provided evidence of high strength and hardness, combined with outstanding elongation and full densification. Extremely fine microstructures were observed, sufficient to account for the good mechanical response. Statistical analysis of the mechanical properties allowed to attest the substantial absence of secondary anisotropy. The result was corroborated by the observations of the microstructures and of the failure modes. Overall, the two alloys proved to be high-performing, in very close agreement with the values reported in the datasheets, independently of the build orientation.

scholarly journals Construction of Cellular Substructure in Laser Powder Bed Fusion

Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1231 ◽  
Author(s):  
Yafei Wang ◽  
Chenglu Zhang ◽  
Chenfan Yu ◽  
Leilei Xing ◽  
Kailun Li ◽  
...  
Keyword(s):  
Crystallographic Orientation ◽  
Growth Direction ◽  
Two Dimensional ◽  
Powder Bed Fusion ◽  
Single Track ◽  
Laser Powder Bed Fusion ◽  
Stainless Steel 316L ◽  
Scanning Velocity ◽  
Powder Bed ◽  
Cellular Substructure

Cellular substructure has been widely observed in the sample fabricated by laser powder bed fusion, while its growth direction and the crystallographic orientation have seldom been studied. This research tries to build a general model to construct the substructure from its two-dimensional morphology. All the three Bunge Euler angles to specify a unique growth direction are determined, and the crystallographic orientation corresponding to the growth direction is also obtained. Based on the crystallographic orientation, the substructure in the single track of austenitic stainless steel 316L is distinguished between the cell-like dendrite and the cell. It is found that, with the increase of scanning velocity, the substructure transits from cell-like dendrite to cell. When the power is 200 W, the critical growth rate of the transition in the single track can be around 0.31 ms−1.

Thermal fatigue testing of laser powder bed fusion (L-PBF) processed AlSi7Mg alloy in presence of a quasi-static tensile load

2020 ◽  
Vol 789 ◽  
pp. 139617 ◽  
Author(s):  
Zahra Sajedi ◽  
Riccardo Casati ◽  
Maria Cecilia Poletti ◽  
Mateusz Skalon ◽  
Maurizio Vedani
Keyword(s):  
Thermal Fatigue ◽  
Fatigue Testing ◽  
Tensile Load ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Static Tensile

scholarly journals On the Relevance of Volumetric Energy Density in the Investigation of Inconel 718 Laser Powder Bed Fusion

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 538 ◽  
Author(s):  
Fabrizia Caiazzo ◽  
Vittorio Alfieri ◽  
Giuseppe Casalino
Keyword(s):  
Surface Roughness ◽  
Energy Density ◽  
Process Parameters ◽  
Vickers Hardness ◽  
Powder Bed Fusion ◽  
Processing Conditions ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Fractional Density ◽  
Experimental Variation

Laser powder bed fusion (LPBF) can fabricate products with tailored mechanical and surface properties. In fact, surface texture, roughness, pore size, the resulting fractional density, and microhardness highly depend on the processing conditions, which are very difficult to deal with. Therefore, this paper aims at investigating the relevance of the volumetric energy density (VED) that is a concise index of some governing factors with a potential operational use. This paper proves the fact that the observed experimental variation in the surface roughness, number and size of pores, the fractional density, and Vickers hardness can be explained in terms of VED that can help the investigator in dealing with several process parameters at once.

Heat source model calibration for thermal analysis of laser powder-bed fusion

2020 ◽  
Vol 106 (7-8) ◽  
pp. 3367-3379 ◽  
Author(s):  
Shahriar Imani Shahabad ◽  
Zhidong Zhang ◽  
Ali Keshavarzkermani ◽  
Usman Ali ◽  
Yahya Mahmoodkhani ◽  
...  
Keyword(s):  
Thermal Analysis ◽  
Heat Source ◽  
Model Calibration ◽  
Source Model ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Heat Source Model ◽  
Powder Bed

scholarly journals The Effect of Cu Content and Surface Finish on the Metal Dusting Resistance of Additively Manufactured NiCu Alloys

2021 ◽  
Author(s):  
Katrin Jahns ◽  
Anke S. Ulrich ◽  
Clara Schlereth ◽  
Lukas Reiff ◽  
Ulrich Krupp ◽  
...  
Keyword(s):  
Surface Finish ◽  
Powder Bed Fusion ◽  
Metal Dusting ◽  
Laser Powder Bed Fusion ◽  
Roughness Measurement ◽  
Powder Bed ◽  
Cu Content ◽  
Binary Model ◽  
Interesting Candidate ◽  
Nicu Alloys

AbstractDue to the inhibiting behavior of Cu, NiCu alloys represent an interesting candidate in carburizing atmospheres. However, manufacturing by conventional casting is limited. It is important to know whether the corrosion behavior of conventionally and additively manufactured parts differ. Samples of binary NiCu alloys and Monel Alloy 400 were generated by laser powder bed fusion (LPBF) and exposed to a carburizing atmosphere (20 vol% CO–20% H2–1% H2O–8% CO2–51% Ar) at 620 °C and 18 bar for 960 h. Powders and printed samples were investigated using several analytic techniques such as EPMA, SEM, and roughness measurement. Grinding of the material after building (P1200 grit surface finish) generally reduced the metal dusting attack. Comparing the different compositions, a much lower attack was found in the case of the binary model alloys, whereas the technical Monel Alloy 400 showed a four orders of magnitude higher mass loss during exposure despite its Cu content of more than 30 wt%.

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