scholarly journals Method for Controlling Edge Wave Defects of Parts during Roll Forming of High-Strength Steel

Metals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 53
Author(s):  
Ce Liang ◽  
Sinan Li ◽  
Jicai Liang ◽  
Jiandong Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cross Section ◽  
Sheet Thickness ◽  
Edge Wave ◽  
Roll Forming ◽  
Forming Process ◽  
Element Analysis ◽  
Parameter Combination ◽  
Shaped Cross Section

Cold roll forming is suitable for sheet metal processing and can provide a new method for the production and processing of anti-collision beams for commercial vehicles. In order to accurately control the edge wave defects of the parts in the roll forming process, we used the professional roll design software COPRA to design the roll pattern and used the professional finite element analysis software ABAQUS to establish a three-dimensional finite element analysis model of the “b”-shaped cross-section. We analyzed the factors affecting the edge wave by controlling different process parameters (the thickness of the sheet, the height of the flange, and the forming speed), and the best process parameter combination was determined. The results showed that the thickness of the sheet, the height of the flange, and the forming speed all had an effect on the edge wave defects of the “b”-shaped cross-section. The influence of sheet thickness was the greatest, followed by flange height and then forming speed. The final selected parameter combination was a sheet thickness of 3 mm, a flange height of 100 mm, and a forming speed of 150 mm/s. This work provides a theoretical basis for actual production.

418 Cold roll forming process of wrought magnesium alloy using finite element analysis

2014 ◽  
Vol 2014.22 (0) ◽  
pp. 163-164
Author(s):  
Shintaro AKANUMA ◽  
Tomoya SUZUKI ◽  
Hayato ASO ◽  
Bunkyo KYO ◽  
Shinichi NISHIDA ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Magnesium Alloy ◽  
Roll Forming ◽  
Cold Roll Forming ◽  
Forming Process ◽  
Element Analysis ◽  
Cold Roll ◽  
Wrought Magnesium Alloy ◽  
Roll Forming Process

Technology of Finite Element Analysis for Roll Forming Process

2014 ◽  
Vol 941-944 ◽  
pp. 1832-1835
Author(s):  
Xue Feng Peng ◽  
Jing Tao Han ◽  
Jing Liu ◽  
Pei Jie Yan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Finite Element Simulation ◽  
Computer Aided Design ◽  
Current Status ◽  
Roll Forming ◽  
Forming Process ◽  
Element Analysis ◽  
Element Simulation ◽  
Roll Forming Process

With deepening of roll forming technology and the proficiency of computer aided design and finite element Analysis (FEA) technology, it is widely noted that using the technology of FEA to simulate the roll forming process. In this paper, the current status of finite element simulation for roll forming process at home and abroad is summarized. And the finite element theories of deformation zone in roll forming process are analyzed. The new issues on roll forming process faced by finite element simulation, including advanced high strength steel (AHSS), multipass heterosexual cross section and coupling thermo-mechanical-metallurgical (TMM) coupling etc. are discussed. Moreover, the future trends of numerical simulation about the roll forming process are forecasted.

Numeral Simulation of a New Forming Process: Stretch Forming Combined with Roll Forming

2011 ◽  
Vol 189-193 ◽  
pp. 2399-2403 ◽  
Author(s):  
Zhi Qing Hu ◽  
Ji Zhao ◽  
Yu Shan Deng ◽  
Hao Han Zhang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Von Mises Stress ◽  
Roll Forming ◽  
Stretch Forming ◽  
Forming Process ◽  
Element Analysis ◽  
Formed Part ◽  
Von Mises ◽  
Rubber Rolling

In this study, the principle of the stretch forming combined with roll forming(SRF) is proposed, to present the availability of this process, it is simulated by the Method of Finite Element Analysis(FEA) by comparing traditional stretch forming(SF) with stretch roll forming (SRF), the result is shown that the roller covered the rubber rolling sheet metal is benefit to formed part, such as Von mises stress, the thickness thinned and the coincidence curve of formed part are studied.

Finite Element Analysis for the Collapse Accident of a 110kV Transmission Tower

2014 ◽  
Vol 986-987 ◽  
pp. 927-930
Author(s):  
Yi Zhu ◽  
Bo Li ◽  
Hao Wang ◽  
Kun Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cross Section ◽  
Strong Wind ◽  
Transmission Tower ◽  
Element Analysis ◽  
Straight Line ◽  
The Finite Element Analysis

Put the finite element analysis of line tower coupling modeling to the collapse of a 110 kV line straight-line tower, study the effect of strong wind on transmission tower and wire. The results show that under the action of strong wind, the material specification selected by the part of the rods on the type of tower is lower, cross section is smaller, the principal material of tower will be instable and flexional under the compression, resulting in tower collapsed.

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