scholarly journals Compressive Behaviour of Additively Manufactured Periodical Re-Entrant Tetrakaidecahedral Lattices at Low and High Strain-Rates

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1196
Author(s):  
Michaela Neuhäuserová ◽  
Tomáš Fíla ◽  
Petr Koudelka ◽  
Jan Falta ◽  
Václav Rada ◽  
...  

Compressive deformation behaviour of additively manufactured lattice structures based on re-entrant tetrakaidecahedral unit-cell geometry were experimentally investigated under quasi-static and dynamic loading conditions. Specimens of four different structures formed by three-dimensional periodical assembly of selected unit-cells were produced by a laser powder bed fusion technique from a powdered austenitic stainless steel SS316L. Quasi-static compression as well as dynamic tests using split Hopkinson pressure bar (SHPB) apparatus at two strain-rates were conducted to evaluate the expected strain-rate sensitivity of the fundamental mechanical response of the structures. To evaluate the experiments, particularly the displacement fields of the deforming lattices, optical observation of the specimens using a high-resolution camera (quasi-static loading) and two synchronised high-speed cameras (SHPB experiments) was employed. An in-house digital image correlation algorithm was used in order to evaluate the anticipated auxetic nature of the investigated lattices. It was found that neither of the investigated structures exhibited auxetic behaviour although strain-rate sensitivity of the stress–strain characteristics was clearly identified for the majority of structures.

2018 ◽  
Vol 183 ◽  
pp. 02037 ◽  
Author(s):  
Taamjeed Rahmaan ◽  
Ping Zhou ◽  
Cliff Butcher ◽  
Michael J. Worswick

Shear tests were performed at strain rates ranging from quasi-static (0.01 s-1) to 500 s-1 for AA7075-T6 sheet metal alloy at room temperature. A miniature sized shear specimen was used in this work to perform high strain rate shear testing. Digital image correlation (DIC) techniques were employed to measure the strains in the experiments. At maximum in-plane shear strains greater than 20%, the AA7075-T6 alloy demonstrated a reduced work hardening rate at elevated strain rates. At lower strains, the AA7075-T6 alloy showed mild positive rate sensitivity. The strain to localization (using the Zener-Holloman criterion), measured using the DIC technique, decreased with strain rate in shear loading. The strain at complete failure, however, exhibited an increase at the highest strain rate (500 s-1). The current work also focused on characterization of the thermal conditions occurring during high rate loading in shear with in situ high speed thermal imaging. Experimental results from the highest strain rate (500 s-1) tests showed a notable increase in temperature within the specimen gauge region as a result of the conversion of plastic deformation energy into heat.


Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2752
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Apostolos Korlos ◽  
Emmanouil Velidakis ◽  
Nikolaos Mountakis ◽  
...  

In this work, strain rate sensitivity was studied for 3D-printed polycarbonate (PC) and thermoplastic polyurethane (TPU) materials. Specimens were fabricated through fused filament fabrication (FFF) additive manufacturing (AM) technology and were tested at various strain rates. The effects of two FFF process parameters, i.e., nozzle temperature and layer thickness, were also investigated. A wide analysis for the tensile strength (MPa), the tensile modulus of elasticity (MPa), the toughness (MJ/m3) and the strain rate sensitivity index ‘m’ was conducted. Additionally, a morphological analysis was conducted using scanning electron microscopy (SEM) on the side and the fracture area of the specimens. Results from the different strain rates for each material were analyzed, in conjunction with the two FFF parameters tested, to determine their effect on the mechanical response of the two materials. PC and TPU materials exhibited similarities regarding their temperature response at different strain rates, while differences in layer height emerged regarding the appropriate choice for the FFF process. Overall, strain rate had a significant effect on the mechanical response of both materials.


Author(s):  
Pradeep Lall ◽  
Sandeep Shantaram ◽  
Jeff Suhling ◽  
David Locker

Electronics may experience high strain rates when subjected to high g-loads of shock and vibration. Material and damage behavior of electronic materials at high strain rates typical of shock and vibration is scarce. Previously studies have shown that second-level interconnects have a high propensity for failure under shock and vibration loads in fine pitch electronics. Exposure to shock and vibration is common in a variety of consumer environments such as automotive and portable electronics. The low strain-rate properties of commonly used SnAgCu solders, including Sn1Ag0.5Cu and Sn3Ag0.5Cu, have been found to evolve with time after prolonged exposure to high temperatures. High strain rate properties of leadfree solder alloys in the strain-rate range of 1–100 sec−1 are scarce. Previous attempts at characterizing the high strain rates properties have focused on the use of the Split Hopkinson Pressure Bar (SHPB), which enables measurements of strain rates in the neighborhood of 1000 per sec. In this paper, a new test-technique developed by the authors has been presented for measurement of material constitutive behavior. The instrument enables attaining strain rates in the neighborhood of 1 to 100 per sec. Tests are conducted at strain rates 10, 35 and 50 per sec. High speed cameras operating at 75,000 fps have been used in conjunction with digital image correlation for the measurement of full-field strain during the test. Constancy of cross-head velocity has been demonstrated during the test from the unloaded state to the specimen failure. Solder alloy constitutive behavior has been measured for SAC105, SAC305 solders. Non-linear Ramberg-Osgood model has been used to fit the material data. The Ramberg-Osgood model available in Abaqus has been used for tensile test simulation and to correlate with DIC based experimental strain data.


2012 ◽  
Vol 706-709 ◽  
pp. 2794-2799 ◽  
Author(s):  
Cecilia Poletti ◽  
S. Großeiber ◽  
Sergiu Ilie ◽  
Hans Peter Degischer

Hot deformation of a continuously cast low alloyed steel is studied by means of hot compression and tensile tests carried out after austenitization between 700–790 °C at 3x10-4– 0.3 s-1of strain rate. The ferrite transformation at the applied cooling rate was determined at 710°C by means of dilatometry. The compressive flow data obtained by using a Gleeble®1500 machine are evaluated to obtain the strain rate sensitivity and the processing maps using different models. The tensile data are used to determine the ductility of the material with different deformation parameters. A new calculation method is used for the instability parameter derived from the dynamic materials model. The strain rate sensitivity does not predict any instability but all the others instability parameters do, including the new one. Pores are formed at the prior austenitic grain boundaries at low strain rates, causing a decay of ductility in the tensile samples. A minimum in the ductility was observed for low strain rates at 750°C. Low strain rates and low temperatures increase the formation of more ferrite than without deformation at the corresponding heat treatments without deformation. In these conditions, the deformation is concentrated in the softer ferrite phase. Low power efficiency was calculated at high strain rates, where no dynamic recrystallization takes place. The domains with similar efficiency of power dissipation are correlated to deformation induced ferrite formation and ferrite recovery. These domains vary with the increasing strain.


Polymers ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 2924
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Emmanouil Velidakis ◽  
Marco Liebscher ◽  
Viktor Mechtcherine ◽  
...  

In this study, the strain rate sensitivity of five different thermoplastic polymers processed via Fused Filament Fabrication (FFF) Additive Manufacturing (AM) is reported. Namely, Polylactic Acid (PLA), Acrylonitrile-Butadiene-Styrene (ABS), Polyethylene Terephthalate Glycol (PETG), Polyamide 6 (PA6), and Polypropylene (PP) were thoroughly investigated under static tensile loading conditions at different strain rates. Strain rates have been selected representing the most common applications of polymeric materials manufactured by Three-Dimensional (3D) Printing. Each polymer was exposed to five different strain rates in order to elucidate the dependency and sensitivity of the tensile properties, i.e., stiffness, strength, and toughness on the applied strain rate. Scanning Electron Microscopy (SEM) was employed to investigate the 3D printed samples’ fractured surfaces, as a means to derive important information regarding the fracture process, the type of fracture (brittle or ductile), as well as correlate the fractured surface characteristics with the mechanical response under certain strain rate conditions. An Expectation–Maximization (EM) analysis was carried out. Finally, a comparison is presented calculating the strain rate sensitivity index “m” and toughness of all materials at the different applied strain rates.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4730
Author(s):  
Zhaoxiu Jiang ◽  
Guangfa Gao ◽  
Xiaofeng Wang ◽  
Yonggang Wang

Shock wave compression of poled PZT95/5 ceramics results in rapid depoling and a release of bound charge. Porous PZT95/5 ceramics are superior to dense ceramics in high-voltage breakdown resistance under shock-wave loading. In this article, the mechanical and electrical responses of porous poled PZT95/5 ceramics under uniaxial stresses at different strain rates were investigated using the servo-hydraulic MTS810 universal test machine and the improved split Hopkinson pressure bar system. The engineering stress vs. axial and radial engineering strain curves of porous poled PZT95/5 ceramics under different strain rates exhibit anomalous nonlinear behavior. The nonlinear behavior and depolarization mechanism of porous poled PZT95/5 were attributed to the domain switching and phase transformation. By comparing the stress–strain curves of the porosity porous poled PZT95/5 ceramics at different strain rates, an obvious strain rate sensitivity of mechanical behavior can be found, and the strain rate sensitivity decreases with the increase of porosity. The critical stress of domain switching and phase transformation and the strength increased with increasing strain rate. In addition, their normalized values showed a logarithmic relationship with the strain rate. Finally, we suggest that the maximum polarization released is nearly independent of stress state and strain rate, and it only depends on the porosity.


2021 ◽  
Vol 250 ◽  
pp. 05014
Author(s):  
Puneeth Jakkula ◽  
Georg Ganzenmüller ◽  
Florian Gutmann ◽  
Stefan Hiermaier

This work investigates the strain rate sensitivity of the aluminiummagnesium-scandium alloy Scalmalloy, which is used extensively for additive manufacturing of lightweight structures. This high strength aluminium alloy combines very good weldability, machinability and mechanical strength: it can be heat-treated to reach nominal ultimate tensile strengths in excess of 500 MPa. We report tensile tests at strain rates ranging from 10−3 /s to 103 /s at room temperature. It is well known that Al-Mg alloys exhibit a negative strain rate dependency in combination with serrated flow caused by the Portevin-Le Chatelier effect, which describes the interaction of Mg solutes with dislocation propagations. In contrast, in Al-Sc alloys, the flow stress increases with increasing strain rate and displays positive strain rate dependency. Additionally, the presence of Sc in the form of Al3-Sc provides a fine-grained microstructure which allows higher tensile and fatigue strength. This research shows how these combined effects interact in the case of Scalmalloy, which contains both Mg and Sc. Tests are performed at quasi-static, intermediate and high strain rates with a servohydraulic testing machine and a Split-Hopkinson tension bar. Local specimen strain was performed using 2D Digital Image Correlation.


2021 ◽  
Vol 250 ◽  
pp. 05003
Author(s):  
A. Pontillo ◽  
C. Lonardi ◽  
S. Chandran ◽  
F. Vercruysse ◽  
L. Corallo ◽  
...  

This paper presents an investigation into the effect of different stress states and strain rates on the austenite-to-martensite transformation during plastic straining of a Q&P steel. Different stress states are imposed to the steel using purposed-designed samples. The sample geometries, including in-plane shear, dogbone and plane strain samples, are optimised by finite element modelling. Tensile tests are performed at different strain rates of 0.001 s-1, 10 s-1 and 500 s-1. Digital image correlation is used to capture the strain fields during the entire deformation process. The mechanical results indicate a positive strain rate sensitivity for both the shear and plane strain specimens and a negative strain rate sensitivity for the dogbone sample. In addition, the influence of the strain rate on the strain level is more pronounced for the shear than for the plane strain specimens and for the dogbone samples.


2016 ◽  
Vol 33 (4) ◽  
pp. 435-441
Author(s):  
D.-S. Liu ◽  
Z.-H. Chen ◽  
C.-Y. Tsai ◽  
R.-J. Ye ◽  
K.-T. Yu

AbstractEVA foams, like all other polymers, also exhibit strain-rate effects and hysteresis. However, currently available approaches for predicting the mechanical response of polymeric foam subjected to an arbitrarily imposed loading history and strain-rate effect are highly limited. Especially, the strain rates in the intermediate rate domain (between 100and 102s–1) are extremely difficult to study. The use of data generated through the drop tower technique for implementation in constitutive equations or numerical models has not been considered in past studies. In this study, an experiment including a quasi-static compression test and drop impact tests with a high speed camera was conducted. An inverse analysis technique combined with a finite element model for material parameter identification was developed to determine the stress–strain behavior of foam at different specific strain rates. It was used in this study to simulate multiple loading and unloading cycles on foam specimens, and the results were compared with experimental measurements.


2012 ◽  
Vol 585 ◽  
pp. 412-416
Author(s):  
Nilamber K. Singh ◽  
Maloy K. Singha ◽  
Ezio Cadoni ◽  
Narinder K. Gupta

An experimental investigation on the strain rate sensitivity of die steel (D3) has been presented in this paper at different rates (0.001-2500s-1) of uni-axial compression. Quasi-static tests (0.001s-1) of the material are conducted on universal testing machine (UTM), whereas, the experiments at high strain rates are performed on split Hopkinson pressure bar (SHPB) apparatus. The effects of gauge length of the specimen on the material properties of the material are studied at different strain rates. The material parameters of existing Cowper-Symonds and Johnson-Cook material models are determined and the suitability of the models is examined.


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