scholarly journals Microstructural Characterization and Mechanical Property of Al-Li Plate Produced by Centrifugal Casting Method

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 966
Author(s):  
Qingle Tian ◽  
Kai Deng ◽  
Zhishuai Xu ◽  
Ke Han ◽  
Hongxing Zheng
Keyword(s):  
Centrifugal Casting ◽  
High Strength ◽  
Microstructural Characterization ◽  
Fracture Morphology ◽  
Total Elongation ◽  
Mechanical Anisotropy ◽  
Tensile Fracture ◽  
Casting Method ◽  
Scanning Calorimetry ◽  
Strengthening Phases

Using a centrifugal casting method, along with deformation and aging, we produced a high-strength, low-anisotropy Al-Li plate. The electron probe microanalysis, transmission electron microscope, differential scanning calorimetry, and X-ray diffraction were used to clarify the evolution of strengthening phases. Experimental results showed that centrifugal-cast Al-Li plate consisted of intragrain δ′—(Al,Cu)3Li precipitate and interdendritic θ′—Al2Cu particles. After cold-rolling to a reduction ratio of 60% and annealing at 800 K for 90 min, both primary θ′ and δ′ were dissolved in solid solution. Aging at 438 K for 60 h led to the formation of two kinds of precipitates (needle-like T1—Al2CuLi and spherical δ′ in two sizes), which acted as the main strengthening phases. The average values of ultimate tensile strength and yield strength for the anneal-aged plate reached 496 MPa and 408 MPa, with a total elongation of 3.9%. The anneal-aged plate showed mechanical anisotropy of less than 5%. The tensile fracture morphology indicated a typical intergranular fracture mode.

scholarly journals Effect of Transition Layer on Properties of Tungsten-Tantalum (W-Ta) Laminated Composite

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 558
Author(s):  
Zizhi Yan ◽  
Gaoyong Xu ◽  
Jinping Suo
Keyword(s):  
Transition Layer ◽  
Laminated Composites ◽  
Laminated Composite ◽  
High Strength ◽  
Fracture Morphology ◽  
Bending Test ◽  
Tensile Fracture ◽  
Transition Layers ◽  
Three Point Bending ◽  
Plasma Sintering

Tungsten has many attractive properties, but its brittleness limits its application. Our team has found that the brittleness of tungsten can be greatly improved by combining the brittle tungsten with tantalum. Furthermore, we found that if a suitable transition layer is added between tungsten and tantalum, the properties of the composite will be further improved. In this paper, we studied the effect of different transition layers on the properties of W-Ta laminated composite to explore a suitable transition layer, which can effectively improve the toughness of the composite and solve the problem of tungsten application. We have prepared four kinds of W-Ta laminated composites with Ni, Ti, Nb, and Mo as transition layers. Ta-W laminated composites were prepared by stacking layers with Ta, transition layer, W alternately and sintered by spark plasma sintering (SPS). The tensile and three-point bending tests were carried to compare the mechanical properties. The tensile fracture morphology and three-point bending crack distribution were observed by SEM. In addition, the diffusion of elements in the transition layer and the influence of element diffusion on the tungsten structure were also studied to clarify the toughening mechanism. The results show that Nb is a satisfying transition layer, which not only improves the strength of W-Ta laminated composite, but also improves the toughness. The tensile test of W/Nb/Ta laminated composite shows a typical plastic fracture mode with an elongation of 13%. Three-point bending test also shows high strength and good toughness. In addition, Voigt model was used to predict the elastic modulus of W-Ta laminated composites and compared with the experimental results.

scholarly journals Multi-Stage Cold Forging Process for Manufacturing a High-Strength One-Body Input Shaft

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 532
Author(s):  
A Jo ◽  
Myeong Jeong ◽  
Sang Lee ◽  
Young Moon ◽  
Sun Hwang
Keyword(s):  
High Strength ◽  
Microstructural Characterization ◽  
Fatigue Tests ◽  
Machining Process ◽  
Cold Forging ◽  
Element Analysis ◽  
Forging Process ◽  
Input Shaft ◽  
Multi Stage ◽  
The One

A multi-stage cold forging process was developed and complemented with finite element analysis (FEA) to manufacture a high-strength one-body input shaft with a long length body and no separate parts. FEA showed that the one-body input shaft was manufactured without any defects or fractures. Experiments, such as tensile, hardness, torsion, and fatigue tests, and microstructural characterization, were performed to compare the properties of the input shaft produced by the proposed method with those produced using the machining process. The ultimate tensile strength showed a 50% increase and the torque showed a 100 Nm increase, confirming that the input shaft manufactured using the proposed process is superior to that processed using the machining process. Thus, this study provides a proof-of-concept for the design and development of a multi-stage cold forging process to manufacture a one-body input shaft with improved mechanical properties and material recovery rate.

scholarly journals Effects of Sc and Zr on the Texture and Mechanical Anisotropy of High Strength Al–Zn–Mg Alloy Sheets

2016 ◽  
Vol 48 (1) ◽  
pp. 39-48 ◽  
Author(s):  
Y. Deng ◽  
Z. M. Yin ◽  
G. F. Xu ◽  
Y. J. Wang ◽  
L. Y. Lu ◽  
...  
Keyword(s):  
High Strength ◽  
Mechanical Anisotropy ◽  
Mg Alloy

Effect of plasma preheating on weld quality and tool life during friction stir welding of DH36 steel

2021 ◽  
pp. 095440542199013
Author(s):  
Avinish Tiwari ◽  
Pardeep Pankaj ◽  
Saurav Suman ◽  
Piyush Singh ◽  
Pankaj Biswas ◽  
...  
Keyword(s):  
Friction Stir Welding ◽  
Tool Life ◽  
Force Measurement ◽  
Deep Understanding ◽  
High Strength ◽  
Microstructural Characterization ◽  
Stir Zone ◽  
Friction Stir ◽  
Allotriomorphic Ferrite ◽  
Fsw Parameters

Friction stir welding (FSW) of high strength materials is challenging due to high tool cost and low tool life. To address this issue, the present investigation deals with an alternative of plasma-assisted friction stir welding (PFSW) of DH36 steel with WC-10%Co tool. Plasma preheating current (13 A, 15 A, and 17 A) was varied by keeping other FSW parameters as constant. During the FSW and PFSW process, force measurement and thermal history aided in a deep understanding of the process, tool degradation mechanisms, accompanied by the mechanical and microstructural characterization of the welded joints. The stir zone hardness was increased from 140 HV0.5 to about 267 HV0.5. The yield and tensile strength of weld increased from 385 MPa and 514 MPa to about 391 MPa and 539 MPa, respectively. Weld joint elongation (%) was increased from ~10% of weld 1 to ~13.89% of weld 4. During PFSW, the process temperature was increased, the cooling rate was lowered, and the weld bead was widened. The results also revealed that the plasma-assisted weld resulted in polygonal ([Formula: see text]) and allotriomorphic ferrite as the major constituents in the stir zone. Pearlite dissolution and spheroidization were observed in the ICHAZ and SCHAZ, respectively. Additionally, the plasma preheating reduced the tungsten tool’s wear by 58% compared to FSW.

Properties of aluminum metal matrix composites manufactured by selective laser melting

2021 ◽  
Vol 112 (7) ◽  
pp. 552-564
Author(s):  
Christian Felber ◽  
Florian Rödl ◽  
Ferdinand Haider
Keyword(s):  
Additive Manufacturing ◽  
Aluminum Alloys ◽  
Selective Laser Melting ◽  
Metal Matrix ◽  
High Hardness ◽  
High Strength ◽  
Laser Melting ◽  
Scanning Calorimetry ◽  
Particle Reinforcement ◽  
The Matrix

Abstract The most promising metal processing additive manufacturing technique in industry is selective laser melting, but only a few alloys are commercially available, limiting the potential of this technique. In particular high strength aluminum alloys, which are of great importance in the automotive industry, are missing. An aluminum 2024 alloy, reinforced by Ti-6Al-4V and B4C particles, could be used as a high strength alternative for aluminum alloys. Heat treating can be used to improve the mechanical properties of the metal matrix composite. Dynamic scanning calorimetry shows the formation of Al2Cu precipitates in the matrix instead of the expected Al2CuMg phases due to the loss of magnesium during printing, and precipitation processes are accelerated due to particle reinforcement and additive manufacturing. Strong reactions between aluminum and Ti-6Al-4V are observed in the microstructure, while B4C shows no reaction with the matrix or the titanium. The material shows high hardness, high stiffness, and low ductility through precipitation and particle reinforcement.

Effect of graphite and silicon carbide fillers on mechanical properties of PA6 polymer composites

2017 ◽  
Vol 37 (6) ◽  
pp. 547-557 ◽  
Author(s):  
Sekaran Sathees Kumar ◽  
Ganesan Kanagaraj
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Polymer Composites ◽  
Interfacial Adhesion ◽  
Hybrid Composites ◽  
Fracture Morphology ◽  
Tensile Fracture ◽  
Injection Molded ◽  
The Individual

Abstract In this paper, the combined effect of different weight percentages of silicon carbide (SiC) and graphite (Gr) reinforcement on the mechanical properties of polyamide (PA6) composite is studied. Test specimens of pure PA6, 85 wt% PA6+10 wt% SiC+5 wt% Gr and 85 wt% PA6+5 wt% SiC+10 wt% Gr are prepared using an injection molding machine. The tensile, impact, hardness, morphology and thermal properties of the injection molded composites were investigated. The obtained results showed that mechanical properties, such as tensile and impact strength and modulus of the PA6 composites, were significantly higher than the pure PA6, and hybridization with silicon carbide and graphite further enhanced the performance properties, as well as the thermal resistance of the composites. The tensile fracture morphology and the characterization of PA6 polymer composites were observed by scanning electron microscope (SEM) and Fourier transform infrared spectroscopic methods. SEM observation of the fracture surfaces showed the fine dispersion of SiC and Gr for strong interfacial adhesion between fibers and matrix. The individual and combined reinforcing effects of silicon carbide and graphite on the mechanical properties of PA6 hybrid composites were compared and interpreted in this study. Improved mechanical properties were observed by the addition of small amount of SiC and Gr concurrently reinforced with the pure PA6. Finally, thermogravimetric analysis showed that the heat resistance of the composites tended to increase with increasing silicon carbide and graphite content simultaneously.

The Study on the Fabrication of Nano-Structured Steel by Cold Rolling and Annealing of Martensite

2013 ◽  
Vol 634-638 ◽  
pp. 1807-1810
Author(s):  
Guang Xu ◽  
Jing Yang ◽  
Tao Xiong ◽  
Peng Deng ◽  
Long Fei Cao
Keyword(s):  
Grain Size ◽  
Cold Rolling ◽  
High Strength ◽  
Total Elongation ◽  
Plain Carbon Steel ◽  
Mean Grain Size ◽  
Cold Rolling And Annealing ◽  
The Mean ◽  
Martensite Microstructure ◽  
Very High

Sub-nano structured steel was obtained by cold rolling and annealing martensite microstructure for a plain carbon steel. The mean grain size is several hundreds nanometer. The steel has very high strength and also good total elongation.

scholarly journals Microstructural characterization and mechanical properties of spot welded dissimilar advanced high strength steels

2021 ◽  
Author(s):  
Muhammad Sohaib Khan
Keyword(s):  
Mechanical Properties ◽  
High Strength Steels ◽  
High Strength ◽  
Microstructural Characterization ◽  
Advanced High Strength Steels ◽  
Spot Welded

Microstructural characterization and mechanical properties of spot welded dissimilar advanced high strength steels

scholarly journals Novel Centrifugal Casting Method by using Machining Chips

2013 ◽  
Vol 38 (1) ◽  
pp. 21-26
Author(s):  
Yoshimi Watanabe ◽  
Yasumasa Oya ◽  
Hisashi Sato
Keyword(s):  
Centrifugal Casting ◽  
Casting Method

Properties and CA4GE-Engine Test of TiAl-Based Alloy Valves by Permanent Mold Casting

2010 ◽  
Vol 139-141 ◽  
pp. 557-560
Author(s):  
Wen Bin Sheng ◽  
Chun Xue Ma ◽  
Wan Li Gu
Keyword(s):  
Tial Alloy ◽  
Centrifugal Casting ◽  
Casting Process ◽  
Vacuum Arc ◽  
Permanent Mold ◽  
Casting Method ◽  
Arc Melting ◽  
Vacuum Arc Melting ◽  
Mold Casting ◽  
Induction Skull Melting

TiAl-based alloy valves were manufactured by combining charges compressed /vacuum arc melting (VA)/ induction skull melting (ISM) procedure with permanent mold centrifugal casting method. Microstructures, compositions and mechanical properties of as-cast and hot isostatical pressed (HIPed) valves are detected. Results show that the permanent mold centrifugal casting process obviously refines the size of grain in TiAl alloy and the tensile strength of as-cast and HIPed valves are 550MPa and 580MPa at 20°C, 370MPa and 470MPa at 815°C, respectively. As-cast specimens show ~0% elongation at 20°C and 1~2% at 815°C, while HIPed ones show an elongation of 1~2% at room temperature and about 10% at 815°C. Furthermore, a 200-hour test was carried out with CA4GE-engine, which demonstrated the possibility of as-cast TiAl alloy valves for the substitution of present steel ones.

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