scholarly journals Aging Behavior of Intercritically Quenched Ductile Iron

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 897
Author(s):  
Ali Abdelmonem ◽  
Mohamed Soliman ◽  
Heinz Palkowski ◽  
Ahmed Elsabbagh

Although extensive aging and strain aging (bake hardening, BH) studies have been carried out on dual-phase steels, the aging behavior of the dual matrix structure (DMS) ductile iron (DI), as a potential way to improve its mechanical properties, has not been addressed until now. This research was designed to study the aging behavior of DI with a ferrite-martensite matrix structure. DMS-DI with a martensite volume fraction of 30% was produced by intercritical austenitizing at 785 °C followed by quenching in water to room temperature. Aging treatments were carried out without pre-straining at aging temperatures of 140, 170, and 220 °C for 2–10,000 min. DMS-DI was investigated by light optical microscopy (LOM) for unaged samples and scanning electron microscopy (SEM) for selected samples after aging treatments. The effect of aging conditions on the mechanical properties were investigated. Microhardness measurements for ferrite and martensite were also examined as a function of aging conditions. The increase in yield strength due to aging was determined. The results indicate that the aging conditions have a small effect on the ultimate tensile strength UTS. It is shown that the yield strength increased to a maximum value of 45 MPa (~11% increase) after aging for particular time, which is found to be dependent on the aging temperature. The peak aging response is followed by a decrease in yield strength, which is observed to be attributed to martensite tempering as confirmed by microhardness measurements.

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1036
Author(s):  
Eduardo Colin García ◽  
Alejandro Cruz Ramírez ◽  
Guillermo Reyes Castellanos ◽  
José Federico Chávez Alcalá ◽  
Jaime Téllez Ramírez ◽  
...  

Ductile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional stresses, and the lobe surfaces are highly loaded. Thus, high toughness and wear resistance are essential for this component. In this work, two austempering ductile iron heat treatments were evaluated to increase the mechanical properties of tensile strength, hardness, and toughness of the ductile iron camshaft low alloyed with vanadium. The austempering process was held at 265 and 305 °C and austempering times of 30, 60, 90, and 120 min. The volume fraction of high-carbon austenite was determined for the heat treatment conditions by XRD measurements. The ausferritic matrix was determined in 90 min for both austempering temperatures, having a good agreement with the microstructural and hardness evolution as the austempering time increased. The mechanical properties of tensile strength, hardness, and toughness were evaluated from samples obtained from the camshaft and the standard Keel block. The highest mechanical properties were obtained for the austempering heat treatment of 265 °C for 90 min for the ADI containing 0.3 wt % V. The tensile and yield strength were 1200 and 1051 MPa, respectively, while the hardness and the energy impact values were of 47 HRC and 26 J; these values are in the range expected for an ADI grade 3.


2010 ◽  
Vol 638-642 ◽  
pp. 273-278 ◽  
Author(s):  
Xi Wu Li ◽  
Bai Qing Xiong ◽  
Yon Gan Zhang ◽  
Guo Jun Wang ◽  
Zhi Hui Li ◽  
...  

In this study, the effect of various aging treatment (T6 and T7 treatment) on the mechanical properties, electrical conductivity and the microstructure of an Al-7.5Zn-1.3Mg-1.4Cu-0.12Zr alloy has been investigated. The results show that with elevating the aging treatment temperatures, the aging response rate is greatly accelerated. When T6 temper is performed at 140°C for 12h, as compared to peak aging for 24h at 120°C, the UTS and the corresponding Elongation values keep the same level, whereas the TYS and the electrical conductivity obviously increase by 5% and 9%, which is up to 560 MPa and 22.6 MS/m, respectively. And there are clear PFZs along the grain boundary and slightly coarser precipitates inside the grain. GPI zones, GPII zones and η' phases are major precipitates for the alloy under T6 condition. When T7 temper is performed on the alloy, the main precipitates are GPII zones, η′ and η phases. The coarser precipitates inside the grain and discontinuous grain boundary precipitates are favorable to electrical conductivity, which decrease the strength of 5~17% compared to T6 treatment. After T76 treatment (i.e., 110°C/6 h + 160°C/6 h), the UTS, TYS, Elongation and electrical conductivity values were 540 MPa, 510 MPa, 16.7% and 23.5 MS/m, respectively.


1981 ◽  
Vol 12 ◽  
Author(s):  
A. Kolb-Telieps ◽  
B.L. Mordike ◽  
M. Mrowiec

ABSTRACTCu-Nb composite wires were produced from powder, electrolytically coated with tin and annealed to convert the Nb fibres to Nb 3Sn. The content was varied between 10 wt % and 40 wt %. The superconducting properties of the wires were determined. The mechanical properties, tensile strength, yield strength and ductility were measured as a function of volume fraction and deformation over a wide temperature range. The results are compared with those for wires produced by different techniques.


2011 ◽  
Vol 695 ◽  
pp. 271-274
Author(s):  
Xiao Yong Zhang ◽  
Hui Lin Gao ◽  
Xue Qin Zhang ◽  
Yan Yang

The pipeline steel with excellent deformability with ferrite and bainite dual-phase microstructure are obtained by inter-critically accelerating cooling method, aiming to get good deformation capability of avoiding failure from the geological disasters such as landslides and earthquake. The influence of volume fraction of bainite on the mechanical properties of dual-phase pipeline steels was investigated by means of microscopic analysis method and mechanical properties testing. The results indicated that both yield strength and ultimate tensile strength of the steels increase almost linearly with the increasing volume fraction of bainite, while ductility, work hardening exponent and impact absorption energy decrease. When the volume fraction of bainite is about 50%, the yield strength, the yield strength/tensile strength ratio (Y/T), work hardening exponent, uniform elongation and impact absorption energy of X80 pipeline steels with excellent deformability is 665MPa, 0.8, 0.12, 8% and 245J respectively.


Ceramics ◽  
2019 ◽  
Vol 2 (1) ◽  
pp. 126-134 ◽  
Author(s):  
Manohar Mattli ◽  
Penchal Matli ◽  
Abdul Shakoor ◽  
Adel Amer Mohamed

The present study focuses on the synthesis and characterization of amorphous silicon nitride (Si3N4) reinforced aluminum matrix nanocomposites through the microwave sintering process. The effect of Si3N4 (0, 1, 2 and 3 wt.%) nanoparticles addition to the microstructure and mechanical properties of the Al-Si3N4 nanocomposites were investigated. The density of Al-Si3N4 nanocomposites increased with increased Si3N4 content, while porosity decreased. X-ray diffraction (XRD) analysis reveals the presence of Si3N4 nanoparticles in Al matrix. Microstructural investigation of the nanocomposites shows the uniform distribution of Si3N4 nanoparticles in the aluminum matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of amorphous Si3N4 reinforcement particles. Al-Si3N4 nanocomposites exhibits higher hardness, yield strength and enhanced compressive performance than the pure Al matrix. A maximum increase of approximately 72% and 37% in ultimate compressive strength and 0.2% yield strength are achieved. Among the synthesized nanocomposites, Al-3wt.% Si3N4 nanocomposites displayed the maximum hardness (77 ± 2 Hv) and compressive strength (364 ± 2 MPa) with minimum porosity level of 1.1%.


Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1190 ◽  
Author(s):  
Chang-rui Wang ◽  
Kun-kun Deng ◽  
Yan Bai

Based on semi-solid mixing technology, two kinds of as-cast Grp (Graphite particles)/AZ91 composites with different Grp volume fractions (5 vol %, 10 vol %) were prepared; these are called 5 vol % Grp/AZ91 composites and 10 vol % Grp/AZ91 composites, respectively. In order to eliminate casting defects, refine grains, and improve mechanical properties, thermal deformation analysis of these composites was conducted. The effect of the addition of Grp and thermal deformation on the microstructure, mechanical properties, and wear resistance of AZ91 composite was explored. The results showed that after 5 vol % Grp was added into the as-cast AZ91 alloy, Mg17Al12 phases were no longer precipitated reticularly along the grain boundary, and Al4C3 phases were formed inside the composite. With the increase in the volume fraction of Grp, the grains of the AZ91 composites were steadily refined. With the increase of forging pass, the grain size of 5% Grp/AZ91 composites decreased first, and then increased. Additionally, the Grp size decreased gradually. There was little change in the yield strength, and the tensile strength and elongation were improved to a certain extent. After forging and extrusion of 5% Grp/AZ91 composites once, the grain size and Grp size were further reduced, and the yield strength, tensile strength, and elongation were increased by 23%, 30%, and 65%, respectively, compared with the composite after forging. With the increase of the number of forging passes before extrusion, the grain size decreased little by little, while the Grp size remained unchanged. The average yield strength, tensile strength, and elongation of the composites after forging and extrusion six times were increased by 3%, 3%, and 23%, respectively, compared with the composite after forging and extrusion once. The wear rate and friction coefficient of the 5% Grp/AZ91 composites decreased after forging once, and the wear mechanism was mainly due to ploughing wear. By comparison, the wear rate and friction coefficient of the 5% Grp/AZ91 composites increased in the extrusion state, and the main wear mechanism was from wedge formation and micro-cutting wear.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Fuan Wei ◽  
Jinhui Wang ◽  
Ping Li ◽  
Bo Shi

The mechanical properties of Mg-6Sn-3Al-1Zn alloy were enhanced with bimodal grain size disturbed in the microstructure uniformly; the Mg-6Sn-3Al-1Zn alloys were rolled with 60% thickness reduction at different rolling temperatures. The results have shown that the Mg-6Sn-3Al-1Zn alloys are composed of Mg2Sn phase and α-Mg matrix phase. When the rolling temperature was less than or equal to 400°C, with the rolling temperature increasing, the average size and volume fraction of Mg2Sn phase and the average grain size of small grains remained unchanged, the average grain size of large grains decreased, the volume fraction of small grains increased, and the yield strength of the alloy increased. When the rolling temperature reached 450°C, the average size and volume fraction of Mg2Sn phase and the average grain size of large grains increased, and the volume fraction of small grains and the yield strength of the alloy decreased. The elongation increased with the rolling temperature increasing, but the change trend of hardness was just opposite. When the alloy was rolled at 400°C, the average sizes of small grains, large grains, and Mg2Sn phases were 3.66 μm, 9.24 μm, and 19.5 μm, respectively. The volume fractions of small grains, large grains, and Mg2Sn phases were 18.6%, 77.6%, and 3.8%, respectively. And the tensile properties reached the optimum; for example, the tensile strength, yield strength, elongation, and Vickers hardness were 361 MPa, 289.5 MPa, 20.5%, and 76.3 HV, respectively.


2013 ◽  
Vol 774-776 ◽  
pp. 872-875 ◽  
Author(s):  
Rui Ming Su ◽  
Ying Dong Qu ◽  
Rong De Li ◽  
Qi Ming Xie ◽  
Yu Sheng Wu

Mechanical properties, microstructure and exfoliation corrosion (EXCO) behavior of spraying forming 7075 alloy underwent retrogression and re-aging (RRA) were studied by tensile test, transmission electron microscopy and EXCO test, and compared with those of T6 peak aging and T73 overaging treatments. The results show that after T6 treatment, abundance transgranular dispersive η phases make tensile strength of the alloy reach 760MPa, elongation and EXCO rating are only 4.8% and ED respectively by dint of continuous η phases at grain boundaries and narrow precipitate free zones (PFZ). After T73 treatment, interrupted η phases at grain boundaries and wide PFZ can improve elongation and EXCO resistance, but depressed volume fraction of coarsening transgranular η phases reduce tensile strength to 676MPa. After RRA treatment (120°C/24h + 200°C/10min + 120°C/24h), abundance transgranular dispersive η phases separate out again, η phases at grain boundaries interrupt, and PFZ widen slightly. Tensile strength, elongation and EXCO rating of alloy are 758MPa, 8.4% and EA respectively.


2003 ◽  
Vol 806 ◽  
Author(s):  
Nicolle Radtke ◽  
Jürgen Eckert ◽  
Uta Kühn ◽  
Mihai Stoica ◽  
Ludwig Schultz

ABSTRACTWe report on the microstructure, the thermal stability and the mechanical properties of slowly cooled Zr-Nb-Cu-Ni-Al alloys with ductile bcc phase precipitates embedded in a glassy or nanocrystalline matrix. The samples were prepared in form of rods by injection casting into a copper mold. The phase formation and the microstructure of the composite material were investigated by X-ray diffraction, EDX analysis and scanning and transmission electron microscopy. The thermal stability was examined by differential scanning calorimetry and the mechanical behavior was investigated by compression tests under quasistatic loading at room temperature. The formation of bcc phase dendrites and a glassy or nanocrystalline matrix is strongly governed by the alloy composition and the actual cooling rate during solidification. Besides, changes in composition and cooling rate lead to different volume fraction and size of the bcc phase precipitates and, hence, to different values of yield strength, elastic and plastic strain. The samples with nanocrystalline matrix show a homogeneous distribution of the bcc phase precipitates over the whole cross-section and exhibit higher yield strength and plastic strain than the samples containing an amorphous matrix. Illustrated by the presented results we show the possibility of obtaining tailored mechanical properties by control of composition and solidification conditions.


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