scholarly journals The Improvement of Bonding Strength of W/Cu Joints via Nano-Treatment of the W Surface

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 844
Author(s):  
Fei Li ◽  
Yuanyuan Chen ◽  
Xin Chen ◽  
Cai Li ◽  
Yuan Huang

W/Cu joining is key for the fabrication of plasma-facing compounds of fusion reactors. In this work, W and Cu are joined through three steps: (1) hydrothermal treatment and reduction annealing (i.e., nano-treatment), (2) Cu plating and annealing in a pure H2 atmosphere, and (3) W/Cu bonding at 980 °C for 3 h. After nano-treatment, nanosheets structure can be found on the W substrate surface. The tensile strength of the W/Cu joint prepared via nano-treatment reaches as high as approximately 93 MPa, which increases by about 60% compared with the one without nano-treatment. The microhardness curves exhibited continuous variations along the W/Cu interface. The TEM images show that the W/Cu interface is compact without any cracks or voids. This work may also be applied for enhancing bonding strength in other immiscible materials.

Author(s):  
Yan Zhang ◽  
DeShui Yu ◽  
JianPing Zhou ◽  
DaQian Sun ◽  
HongMei Li

Abstract To avoid the formation of Ti-Ni intermetallics in a joint, three laser welding processes for Ti alloy–NiTi alloy joints were introduced. Sample A was formed while a laser acted at the Ti alloy–NiTi alloy interface, and the joint fractured along the weld centre line immediately after welding without filler metal. Sample B was formed while the laser acted on a Cu interlayer. The average tensile strength of sample B was 216 MPa. Sample C was formed while the laser acted 1.2 mm on the Ti alloy side. The one-pass welding process involved the creation of a joint with one fusion weld and one diffusion weld separated by the remaining unmelted Ti alloy. The mechanical performance of sample C was determined by the diffusion weld formed at the Ti alloy–NiTi alloy interface with a tensile strength of 256 MPa.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4329
Author(s):  
Atif H. Asghar ◽  
Ahmed Rida Galaly

An experimental study was performed on a low-density plasma discharge using two different configurations of the plasma cell cathode, namely, the one mesh system electrodes (OMSE) and the one mesh and three system electrodes (OMTSE), to determine the electrical characteristics of the plasma such as current–voltage characteristics, breakdown voltage (VB), Paschen curves, current density (J), cathode fall thickness (dc), and electron density of the treated sample. The influence of the electrical characteristics of the plasma fluid in the cathode fall region for different cathode configuration cells (OMSE and OMTSE) on the performance quality of a surgical gown was studied to determine surface modification, treatment efficiency, exposure time, wettability property, and mechanical properties. Over a very short exposure time, the treatment efficiency for the surgical gown surface of plasma over the mesh cathode at a distance equivalent to the cathode fall distance dc values of the OMTSE and for OMSE reached a maximum. The wettability property decreased from 90 to 40% for OMTSE over a 180 s exposure time and decreased from 90 to 10% for OMSE over a 160 s exposure time. The mechanisms of each stage of surgical gown treatment by plasma are described. In this study, the mechanical properties of the untreated and treated surgical gown samples such as the tensile strength and elongation percentage, ultimate tensile strength, yield strength, strain hardening, resilience, toughness, and fracture (breaking) point were studied. Plasma had a more positive effect on the mechanical properties of the OMSE reactor than those of the OMTSE reactor.


2021 ◽  
Vol 3 (4) ◽  
Author(s):  
Olugbenga O. Oluwasina ◽  
Bolaji P. Akinyele ◽  
Sunday J. Olusegun ◽  
Olayinka O. Oluwasina ◽  
Nelcy D. S. Mohallem

AbstractThe adverse environmental effects of petroleum-based packaging plastics have necessitated the need for eco-friendly bioplastics. Most bioplastics are starch-based and are not without drawbacks, hence there is the need for their properties to be improved. In this study, the effect of varying concentrations of dialdehyde starch and silica solutions on the physical, mechanical, biodegradable, surface topology, and thermal properties of the bioplastic films was examined. The additive concentrations were varied from 60 to 100%. The bioplastic films produced with dialdehyde starch solution recorded better moisture content (6.62–11.85%), bioplastic film solubility (4.23–7.90%), and tensile strength (1.63–3.06 MPa), against (11.24–14.26%), (7.77–19.27%) and (0.53–0.73 MPa) respectively for bioplastic films produced with silica solution. The atomic force microscopy analysis; root-mean-square roughness, kurtosis, and skewness revealed better miscibility and compatibility between the starch matrix and the dialdehyde solution than between the starch matrix and the silica solution. Bioplastic with added dialdehyde starch solution has better tensile strength and long biodegradability than that with silica solution. The research has demonstrated that bioplastic film produced with starch and dialdehyde starch solution has better properties than the one produced with starch and silica solution. The properties evaluation results of the bioplastic films thus demonstrated their aptness for food packaging applications. Graphic abstract


2010 ◽  
Vol 660-661 ◽  
pp. 959-964
Author(s):  
Alexander Rodrigo Arakaki ◽  
Walter Kenji Yoshito ◽  
Valter Ussui ◽  
Dolores Ribeiro Ricci Lazar

One of the main applications of ceria-based (CeO2) ceramics is the manufacturing of Intermediate Temperature Solid Oxide Fuel Cells electrolytes. In order to improve ionic conductivity and densification of these materials various powder synthesis routes have been studied. In this work powders with composition Ce0.8(SmGd)0.2O1.9 have been synthesized by coprecipitation and hydrothermal treatment. A concentrate of rare earths containing 90wt% of CeO2 and other containing 51% of Sm2O3 and 30% of Gd2O3, both prepared from monazite processing, were used as precursor materials. The powders were characterized by X-ray diffraction, scanning and transmission electron microscopy, agglomerate size distribution by laser scattering and specific surface area by gas adsorption. Ceramic sinterability was evaluated by dilatometry and density measurements by Archimedes method. High specific surface area powders (~100m2/g) and cubic fluorite structure were obtained after hydrothermal treatment around 200°C. Ceramic densification was improved when compared to the one prepared from powders calcined at 800°C.


1962 ◽  
Vol 4 (31) ◽  
pp. 25-52 ◽  
Author(s):  
W. F. Weeks

AbstractTo resolve some of the factors causing strength variation in natural sea ice, fresh water and five different NaCl–H2O solutions were frozen in a tank designed to simulate the one-dimensional cooling of natural bodies of water. The resulting ice was structurally similar to lake and sea ice. The salinity of the salt ice varied from 1‰ to 22‰. Tables of brine volumes and densities were computed for these salinities in the temperature range 0° to −35° C. The ring-tensile strength σ of fresh-water ice was found to be essentially temperature independent from −10° to −30°C., with an average value of 29.6±8.5 kg./cm.2at −10° C. The strength of salt ice at temperatures above the eutectic point (–21.2° C.) significantly decreases with brine volumev;. The σ–axis intercept of this line is comparable to the a values determined for fresh ice indicating that there is little, if any, difference in stress concentration between sea and lake ice as a result of the presence of brine pockets. The strength of ice containing NaCl.2H2O is slightly less than the strength of freshwater ice and is independent of the volume of solid salt and the ice temperature. No evidence was found for the existence of either phase or geometric hysteresis in NaCl ice. The strength of ice at sub-eutectic temperatures, however, is decreased appreciably if the ice has been subjected to temperatures above the eutectic point; this is the result of the redistribution of brine during the warm-temperature period. Short-term cooling produces an appreciable (20 per cent) decrease in strength, in fresh-water and NaCl.2H2O ice. The present results are compared with tests on natural sea ice and it is suggested that the strength of freshwater ice is a limit which is approached but not exceeded by cold sea ice and that the reinforcement of brine pockets by Na2SO4.10H2O is either lacking or much less than previously assumed.


Author(s):  
Akira Yamada ◽  
Fuminori Niikura ◽  
Koji Ikuta

Biodegradable polymers are employed in medicine and its further application is expected with eagerness. But the lack of an appropriate processing method retards the progress. To overcome this problem, we have developped a novel three-dimensional microfabrication system. The system design allows us the processing of the free three-dimensional micro-level forms by stacking up melted polymers from the nozzle. Different from the conventional method, we adopted a batch process to supply materials in order to eliminate the prior process that required toxic solvents. In addition, it is possible to handle almost all biodegradable thermoplastic resins by adopting this system. A single layer from the piled-up layers of extruded lines was observed to evaluate the resolution. The lateral and depth resolutions attained are 40 μm and 45 μm, respectively. Biodegradable polymers enable three-dimensional microstructures such as micro-pipes, micro-bends, and micro-coil springs to be manufactured in less than 15 min. The biocompatibility of the newly fabricated structure was evaluated using a cell line (PC12). For this purpose, a small vessel, with a transparent base, was fabricated using PLA and cells were cultivated in it. The results were then compared with the results obtained using the standard method. The mechanical strength of our microstructures was evaluated using a tensile strength test. The tensile strength of the microstructure was lower than the one obtained from the conventional method, but has enough strength for fabrication of medical devices. Our system renders it possible to produce toxic-free, as well as transparent and leakage-free devices. Our system is expected to have potential applications in optimum design and fabrication of implantable devices, especially in tissue engineering.


2014 ◽  
Vol 6 (1) ◽  
pp. 39-44
Author(s):  
Gabriella Rétháti ◽  
Krisztina Pogácsás ◽  
Tamás Heffner ◽  
Barbara Simon ◽  
Imre Czinkota ◽  
...  

Abstract We have monitored the behaviour of different polyethylene foils including virgin medium density polyethylene (MDPE), MDPE containing pro-oxydative additives (238, 242) and MDPE with pro-oxydative additives and thermoplastic starch (297) in the soil for a period of one year. A foil based on a blend of polyester and polylactic acid (BASF Ecovio) served as degradable control. The experiment was carried out by weekly measurements of conductivity and capacity of the soil, since the setup was analogous to a condenser, of which the insulating layer was the foil itself. The twelve replications allowed monthly sampling; the specimen taken out from the soil each month were tested visually for thickness, mechanical properties, morphological and structural changes, and molecular mass. Based on the obtained capacity values, we found that among the polyethylene foils, the one that contained thermoplastic starch extenuated the most. This foil had the greatest decrease in tensile strength and elongation at break due to the presence of thermoplastic starch. The starch can completely degrade in the soil; thus, the foil had cracks and pores. The polyethylene foils that contained pro-oxydant additives showed smaller external change compared to the virgin foil, since there was no available UV radiation and oxygen for their degradation. The smallest change occurred in the virgin polyethylene foil. Among the five examined samples, the commercially available BASF foil showed the largest extenuation and external change, and it deteriorated the most in the soil.


2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Xiaoguang Zheng ◽  
Qi Ren ◽  
Huan Xiong ◽  
Xiaoming Song

As one of the major contributors to the early failures of steel bridge deck pavements, the bonding between steel and asphalt overlay has long been a troublesome issue. In this paper, a novel composite bonding structure was introduced consisting of epoxy resin micaceous iron oxide (EMIO) primer, solvent-free epoxy resin waterproof layer, and ethylene-vinyl acetate (EVA) hot melt pellets. A series of strength tests were performed to study its mechanical properties, including pull-off strength tests, dumbbell tensile tests, lap shear tests, direct tension tests, and 45°-inclined shear tests. The results suggested that the bonding structure exhibited fair bonding strength, tensile strength, and shear strength. Anisotropic behaviour was also observed at high temperatures. For epoxy resin waterproof layer, the loss of bonding strength, tensile strength, and shear strength at 60°C was 70%, 35%, and 39%, respectively. Subsequent pavement performance-oriented tests included five-point bending tests and accelerated wheel tracking tests. The impacts of bonding on fatigue resistance and rutting propagation were studied. It was found that the proposed bonding structure could provide a durable and well-bonded interface and was thus beneficial to prolong the fatigue lives of asphalt overlay. The choice of bonding materials was found irrelevant to the ultimate rutting depth of pavements. But the bonding combination of epoxy resin waterproof and EVA pellets could delay the early-stage rutting propagation.


2021 ◽  
Vol 2 (2) ◽  
Author(s):  
Chen-chen Fan ◽  
Qian Tang

This paper aims to develop a modified animal glue sand binder for foundry casting with improved water resistance and bonding strength. An efficient method is reported by using sodium hydroxide as the catalyst to improve the operability of animal glue binder and allyl glycidyl ether as the modifier to improve the water resistance and bonding strength. Sand specimens prepared using allyl glycidyl ether-modified animal glue binder were cured by compressed air at room temperature. The proposed method saves energy and is environmentally friendly and inexpensive. Compared with unmodified animal glue binder, standard dog bone sand specimens with allyl glycidyl ether-modified animal glue binder had higher tensile strength of 2.58 MPa, flowability of 1.95 g, better water resistance (a lower decrease in tensile strength at 25 °C and relative humidity of 60%), and good collapsibility. This allyl glycidyl ether-modified animal glue binder is suitable for practical application in the foundry industry.


Author(s):  
V.Yu. Ulianitsky ◽  
J.A. Nikolaev ◽  
T.P. Gavrilenko ◽  
M.C. Kim ◽  
J.W. Hong

Abstract The role of surface roughness in coating adhesion mechanism is studying for detonation spraying. Roughness was produced by conventional grit blasting, D-gun blasting and was formed as a result of spraying of high-adhesive thin layer of detonation coating. Cermet and alloy powders were sprayed by detonation gun Ob. The coating bonding strength measurements show the WC+25Co adhesion to be above 200 MPa independently of a substrate surface preparation. Contrary, NiCrSiB coatings are very sensitive to surface conditions their adhesion varies from 180 MPa to zero. As-sprayed alloy particles fail in adherence because of insufficient energy to fuse substrate material at a flat surface. Only developed (wide scale) roughness may be fused partially by these particles for their bonding to the substrate. Otherwise, high heated cermet particles do not need special surface preparation (except cleaning) for fusion of substrate material to provide high bonding with it. The wide scale and ball shape roughness, which is similar to the self-reproduced coating roughness, provides the best conditions for the coating bonding and it is recommended as the purpose of surface treatment before thermal spray coating.


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