scholarly journals Influence of Hot Deformation on the Precipitation Hardening of High-Strength Aluminum AA7075 during Thermo-Mechanical Processing

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 681
Author(s):  
Emad Scharifi ◽  
Daria Shoshmina ◽  
Stefan Biegler ◽  
Ursula Weidig ◽  
Kurt Steinhoff

The aim of this work was to investigate the effect of hot deformation on the aging behavior of precipitation-hardenable aluminum alloy AA7075 within a novel thermo-mechanical forming process, in order to gain insight into its precipitation kinetics. For this purpose, the material was formed at 420 °C after undergoing solution treatment to different strain levels ranging from 2% to 10% to obtain different dislocation densities. After undergoing hot deformation, aging at 120 °C with different parameters was carried out to improve the material hardness. The resulting material properties and microstructure evolution were characterized afterward using hardness measurements and a transmission electron microscope (TEM). TEM investigations revealed the formation of very fine particles for the material formed at 2%, as well as at 10%, of formed material, which act as effective barriers to dislocation motion. It was found that the response of artificial aging on the deformation degree in hot forming was less than expected due to the thermally activated mechanisms, leading to a decrease in dislocation density. Therefore, a dramatic increase in material hardness with the increase in hot deformation was not observed.

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 897 ◽  
Author(s):  
Jingyu Pang ◽  
Zhanming Zhou ◽  
Zhengzhi Zhao ◽  
Di Tang ◽  
Juhua Liang ◽  
...  

Tensile behavior and plastic deformation mechanisms of Fe-22.8Mn-8.48Al-0.86C low-density steel were studied in this thesis. After solution treatment 1100 °C for 1 h; the steels obtained an excellent combination in mechanical properties; with tensile strength of 757.4 MPa and total elongation of 68%; which were attributed to the existence of annealing twins in austenite. The present steel presented a multiple stage strain hardening behavior which was associated with the changes of such dislocation substructures. With the increase of strain, the gradual transition from tangled dislocations to dense dislocation walls and microbands was found in (the transmission electron microscopy) TEM microstructures. Due to the influence of the evolution of the microstructure during the deformation process, the work hardening behavior of the experimental steel shows three distinct stages.


2007 ◽  
Vol 539-543 ◽  
pp. 826-831
Author(s):  
Marta López ◽  
José A. Jiménez ◽  
R. Benavente

Composites materials consisting of pure copper reinforced with 1 vol.% of NbC were prepared by the powder metallurgy route to determine the influence of the milling process on the mechanical and electrical properties. For comparative purpose different milling times at four different rotational speeds were used. The resulting powders were consolidated by hot uniaxial pressing under 90MPa for 2h at 923K to obtain materials with a fine microstructure without residual porosity. It was found that the microstructure and properties of composite materials could be principally related to the amount of Fe, Cr, C and O incorporated as impurities during the milling process. Therefore, the rotational speeds used for milling has an important influence on the properties of the final product. A lower energy-ball milling is accompanied by a smaller amount of impurities (Fe, C and O) incorporated during milling. Composites materials combine electrical conductivity above 40% IACS with high strength. A detailed microstructural analysis by scanning and transmission electron microscopy and X ray diffraction showed that these properties are related not only to NbC particles, but also to the presence of very fine particles of carbides and oxides.


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5336
Author(s):  
Songya Tian ◽  
Fan Xu ◽  
Genyuan Zhang ◽  
Adnan Saifan ◽  
Bassiouny Saleh ◽  
...  

Weld and base metals require hot or cold working during the steel equipment manufacturing process. As a result, the components should be subjected to a normalizing heat treatment in order to recover their mechanical properties. In this study, the submerged-arc welding of the high strength low alloy (HSLA) thick steel plate(13MnNiMoR) is adapted for the vessel head under the normalizing and tempering heat treatment. The findings showed that the material toughness decreases after heating to simulate a vessel head forming process. The stamping process is carried out under the conditions of 980 °C for one hour, normalizing at 920 °C for 1 h and tempering between 600–660 °C for 2 h, respectively. The martensite-austenite (M-A) constituent is distributed in granular bainite and the boundary of austenite in island constituent. Therefore, it was deemed to be the most detrimental to Charpy-V impact toughness. Between normalizing and tempering, intercritical normalizing at 740 °C was added. As a result of the ferrite with fine particles M-A constituent, the toughness increases significantly.


Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 530 ◽  
Author(s):  
Lihui An ◽  
Jiguang Li ◽  
Shijian Yuan

During the two-pass stretch forming process for manufacturing of thin-walled aluminum alloy sheet components, abnormal grain growth may happen if an improper pre-deformation degree was conducted before solution heat treatment, which is negative to the performance and surface quality of the final components. In order to overcome this problem, the effect of pre-stretching deformation was investigated on the change of grain structures of 2219 aluminum alloy sheets. The 2219 aluminum alloy sheets were pre-stretched with various deformation degrees, and then were heated to 540 °C for about 50 min for solution treatment. The grain structures before and after solution treatment were characterized using an optical microscope (OM) and electron back scattering diffraction (EBSD). Results show that the grains grew up gradually during the solution treatment with an increase of pre-stretching. The critical pre-stretching degree is about 3%. Once the pre-deformation exceeds 3%, the grain growth is significant, especially when it reaches 5%. Moreover, the pre-stretching has little influence on the orientation distribution. Some near a copper texture {112}<111> were generated as the pre-stretching degree was increased to 5%. All the results suggest that the pre-stretching before solution treatment cannot be larger than 3% in the two-pass stretch forming of a 2219 aluminum sheet.


2009 ◽  
Vol 24 (6) ◽  
pp. 2123-2129 ◽  
Author(s):  
Z. Li ◽  
Z.Y. Pan ◽  
Y.Y. Zhao ◽  
Z. Xiao ◽  
M.P. Wang

A high-conductivity and super-high-strength alloy, Cu-8.0Ni-1.8Si-0.6Sn-0.15Mg, has been developed. The processing conditions of the alloy have been investigated. The evolution of microstructure of the alloy on aging has been examined by transmission electron microscopy. The processing condition giving the highest hardness and good electrical conductivity is as follows: solution treatment at 970 °C for 4 h, cold rolling to 60% reduction, and aging at 500 °C for 30 min. The processed alloy has an average tensile strength of 1180 MPa, 0.2% proof strength of 795 MPa, elongation of 2.75%, and average electrical conductivity of 26.5% IACS. Orthorhombic Ni2Si precipitates are responsible for the age-hardening effect. The orientation relationship between the precipitates and the matrix is (110)m(211)p and. DO22 ordering together with spinodal decomposition also contributed to the hardening.


Author(s):  
D.M. Vanderwalker

Aluminum-lithium alloys have a low density and high strength to weight ratio. They are being developed for the aerospace industry.The high strength of Al-Li can be attributed to precipitation hardening. Unfortunately when aged, Al-Li aquires a low ductility and fracture toughness. The precipitate in Al-Li is part of a sequence SSSS → Al3Li → AlLi A description of the phases may be found in reference 1 . This paper is primarily concerned with the Al3Li phase. The addition of Zr to Al-Li is being explored to find the optimum in properties. Zirconium improves fracture toughness and inhibits recrystallization. This study is a comparision between two Al-Li-Zr alloys differing in Zr concentration.Al-2.99Li-0.17Zr(alloy A) and Al-2.99Li-0.67Zr (alloy B) were solutionized for one hour at 500oc followed by a water quench. The specimens were then aged at 150°C for 16 or 40 hours. The foils were punched into 3mm discs. The specimens were electropolished with a 1/3 nitric acid 2/3 methanol solution. The transmission electron microscopy was conducted on the JEM 200CX microscope.


Author(s):  
K.M. Hones ◽  
P. Sheldon ◽  
B.G. Yacobi ◽  
A. Mason

There is increasing interest in growing epitaxial GaAs on Si substrates. Such a device structure would allow low-cost substrates to be used for high-efficiency cascade- junction solar cells. However, high-defect densities may result from the large lattice mismatch (∼4%) between the GaAs epilayer and the silicon substrate. These defects can act as nonradiative recombination centers that can degrade the optical and electrical properties of the epitaxially grown GaAs. For this reason, it is important to optimize epilayer growth conditions in order to minimize resulting dislocation densities. The purpose of this paper is to provide an indication of the quality of the epitaxially grown GaAs layers by using transmission electron microscopy (TEM) to examine dislocation type and density as a function of various growth conditions. In this study an intermediate Ge layer was used to avoid nucleation difficulties observed for GaAs growth directly on Si substrates. GaAs/Ge epilayers were grown by molecular beam epitaxy (MBE) on Si substrates in a manner similar to that described previously.


Author(s):  
R-R. Lee

Partially-stabilized ZrO2 (PSZ) ceramics have considerable potential for advanced structural applications because of their high strength and toughness. These properties derive from small tetragonal ZrO2 (t-ZrO2) precipitates in a cubic (c) ZrO2 matrix, which transform martensitically to monoclinic (m) symmetry under applied stresses. The kinetics of the martensitic transformation is believed to be nucleation controlled and the nucleation is always stress induced. In situ observation of the martensitic transformation using transmission electron microscopy provides considerable information about the nucleation and growth aspects of the transformation.


Author(s):  
G. Fourlaris ◽  
T. Gladman

Stainless steels have widespread applications due to their good corrosion resistance, but for certain types of large naval constructions, other requirements are imposed such as high strength and toughness , and modified magnetic characteristics.The magnetic characteristics of a 302 type metastable austenitic stainless steel has been assessed after various cold rolling treatments designed to increase strength by strain inducement of martensite. A grade 817M40 low alloy medium carbon steel was used as a reference material.The metastable austenitic stainless steel after solution treatment possesses a fully austenitic microstructure. However its tensile strength , in the solution treated condition , is low.Cold rolling results in the strain induced transformation to α’- martensite in austenitic matrix and enhances the tensile strength. However , α’-martensite is ferromagnetic , and its introduction to an otherwise fully paramagnetic matrix alters the magnetic response of the material. An example of the mixed martensitic-retained austenitic microstructure obtained after the cold rolling experiment is provided in the SEM micrograph of Figure 1.


Author(s):  
H. Mori ◽  
Y. Murata ◽  
H. Yoneyama ◽  
H. Fujita

Recently, a new sort of nano-composites has been prepared by incorporating such fine particles as metal oxide microcrystallites and organic polymers into the interlayer space of montmorillonite. Owing to their extremely large specific surface area, the nano-composites are finding wide application[1∼3]. However, the topographic features of the microstructures have not been elucidated as yet In the present work, the microstructures of iron oxide-pillared montmorillonite have been investigated by high-resolution transmission electron microscopy.Iron oxide-pillared montmorillonite was prepared through the procedure essentially the same as that reported by Yamanaka et al. Firstly, 0.125 M aqueous solution of trinuclear acetato-hydroxo iron(III) nitrate, [Fe3(OCOCH3)7 OH.2H2O]NO3, was prepared and then the solution was mixed with an aqueous suspension of 1 wt% clay by continuously stirring at 308 K. The final volume ratio of the latter aqueous solution to the former was 0.4. The clay used was sodium montmorillonite (Kunimine Industrial Co.), having a cation exchange capacity of 100 mequiv/100g. The montmorillonite in the mixed suspension was then centrifuged, followed by washing with deionized water. The washed samples were spread on glass plates, air dried, and then annealed at 673 K for 72 ks in air. The resultant film products were approximately 20 μm in thickness and brown in color.


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