Cleavage Stress Producing Notch-Induced Anisotropic Fracture and Crack Path Deflection in Cold Drawn Pearlitic Steel

The fracture performance of axisymmetric notched samples taken from pearlitic steels with different levels of cold-drawing is studied. To this end, a real manufacture chain was stopped in the course of the process (on-site in the factory), and samples of all intermediate stages were extracted from the initial hot-rolled bar (not cold-drawn at all) to the final commercial product (prestressing steel wire). Thus, the drawing intensity or straining level (represented by the yield strength) is treated as the key variable to elucidate the consequences of manufacturing on the posterior fracture issues. On the basis of a materials science approach, the clearly anisotropic fracture behavior of heavily drawn steels (exhibiting deflection in the fracture surface) is rationalized on the basis of the markedly oriented pearlitic microstructure of the cold-drawn steel that influences the operative micromechanism of fracture. In addition, a finite element analysis of the stress distribution at the fracture instant allows the computation of the cleavage annular stress required to produce anisotropic fracture behavior and thus crack path deflection associated with mixed-mode cracking. Results show that such a stress is the variable governing initiation and propagation of anisotropic fracture by cleavage (a specially oriented and enlarged cleavage fracture) appearing along the wire axis direction in the case of sharply-notched samples of heavily drawn pearlitic steels.