scholarly journals Effect of Thermal Debinding Conditions on the Sintered Density of Low-Pressure Powder Injection Molded Iron Parts

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 264
Author(s):  
Atefeh A. Tafti ◽  
Vincent Demers ◽  
Seyed Mohammad Majdi ◽  
Guillem Vachon ◽  
Vladimir Brailovski

Low-pressure powder injection molding (LPIM) is a cost-effective technology for producing intricate small metal parts at high, medium, and low production volumes in applications which, to date, have involved ceramics or spherical metal powders. Since the use of irregular metal powders represents a promising way to reduce overall production costs, this study aims to investigate the potential of manufacturing powder injection molded parts from irregular commercial iron powders using the LPIM approach. To this end, a low viscosity feedstock was injected into a rectangular mold cavity, thermally wick-debound using three different pre-sintering temperatures, and finally sintered using an identical sintering cycle. During debinding, an increase in pre-sintering temperature from 600 to 850 °C decreased the number of fine particles. This decreased the sintered density from 6.2 to 5.1 g/cm3, increased the average pore size from 9 to 14 μm, and decreased pore circularity from 67 to 59%.

2013 ◽  
Vol 747 ◽  
pp. 583-586 ◽  
Author(s):  
H. Özkan Gülsoy

This study focuses on the injection molding of Ti-Fe alloys. Low cost Ti alloy (Ti-Fe) was manufactured following a powder injection molding route. The Ti and Fe powders were dry mixed and molded with wax based binder. Binder debinding was performed by solvent and thermal method. After dedinding, the samples were sintered at 1100 oC and 1300 oC for 1 h in vacuum. Metallographic studies were conducted to extend densification and the corresponding microstructural changes. The sintered samples were characterized by measuring tensile strength, elongation and hardness. All powder, fracture surfaces of molded and sintered samples were examined using scanning electron microscope. The sintered density, tensile strength and hardness of injection molded Ti-Fe samples increases with increasing sintering temperature.


2012 ◽  
Vol 185 ◽  
pp. 102-105
Author(s):  
Muhammad Rafi Raza Malik ◽  
Faiz Ahmad ◽  
Othman Mamat ◽  
Mohd Afian Omar ◽  
R.M. German ◽  
...  

This research presents the effects of temperature and cooling rate on mechanical properties of powder injection molded 316L Stainless steel. Steel powder and binder were mixed together to produce the feedstock. The green samples were produced by injection molding and debinded. Brown test samples were sintered in vacuum at 1325°C, 1360°C and 1380°C for 2h with two heating and cooling rates 5°C/min and 10°C/ min. The test samples sintered at 1325°C achieved maximum sintered density. The higher cooling rate improved the strength of the sintered test samples. The maximum sintered density of 96% and tensile strength of 503MPa was achieved and these results are comparable to the wrought 316L stainless steel (according to ASTM standard).


2014 ◽  
Vol 798-799 ◽  
pp. 570-575 ◽  
Author(s):  
Nathalia Cristina Gomes Silveira ◽  
L.C.O. Goulart ◽  
Claudinei Rezende Calado

The ceramic industry, and others industries of manufacturing and transformation of materials produce, in greater or lesser degree, a quantity of waste that are not reused or doesn’t have a destination ecologically correct. Finding a correct destination for this kind of materials comes being a big tool for society nowadays. In this context, this work proposes the use of waste-based abrasive silicon carbide to promote growth in ceramic bodies to obtain ceramics for better thermal comfort. The porcelain polishing’s residue was added to ceramic mass at different percentages of mass. These samples were sintered the 1.200oC. The results showed the increase in weight of the residue in the samples causes a decrease in the values of apparent and absolute density, and increasing the amount of pores in the material obtained. These pores are responsible for increased water absorption. Employing the program Quantikov was possible to determine the average pore size the sample; the samples identified as 1, 2 and 3 the increase in the content of waste to increase the average pore diameter opened. From the sample 3 to 7, the average pore diameter floats in an equilibrium value, an increasing the added amount of waste will increase porosity, but not its diameter. The sample 8 showed a low level of porosity. The results show the potential for reuse of the waste generated in the polishing of porcelain in the development of ceramics with better thermal comfort, reducing the impact caused by improper disposal and simultaneously reducing production costs.


2017 ◽  
Vol 54 (3) ◽  
pp. 181-201
Author(s):  
Rebecca Johnson ◽  
Mark Longman ◽  
Brian Ruskin

The Three Forks Formation, which is about 230 ft thick along the southern Nesson Anticline (McKenzie County, ND), has four “benches” with distinct petrographic and petrophysical characteristics that impact reservoir quality. These relatively clean benches are separated by slightly more illitic (higher gamma-ray) intervals that range in thickness from 10 to 20 ft. Here we compare pore sizes observed in scanning electron microscope (SEM) images of the benches to the total porosity calculated from binned precession decay times from a suite of 13 nuclear magnetic resonance (NMR) logs in the study area as well as the logarithmic mean of the relaxation decay time (T2 Log Mean) from these NMR logs. The results show that the NMR log is a valid tool for quantifying pore sizes and pore size distributions in the Three Forks Formation and that the T2 Log Mean can be correlated to a range of pore sizes within each bench of the Three Forks Formation. The first (shallowest) bench of the Three Forks is about 35 ft thick and consists of tan to green silty and shaly laminated dolomite mudstones. It has good reservoir characteristics in part because it was affected by organic acids and received the highest oil charge from the overlying lower Bakken black shale source rocks. The 13 NMR logs from the study area show that it has an average of 7.5% total porosity (compared to 8% measured core porosity), and ranges from 5% to 10%. SEM study shows that both intercrystalline pores and secondary moldic pores formed by selective partial dissolution of some grains are present. The intercrystalline pores are typically triangular and occur between euhedral dolomite rhombs that range in size from 10 to 20 microns. The dolomite crystals have distinct iron-rich (ferroan) rims. Many of the intercrystalline pores are partly filled with fibrous authigenic illite, but overall pore size typically ranges from 1 to 5 microns. As expected, the first bench has the highest oil saturations in the Three Forks Formation, averaging 50% with a range from 30% to 70%. The second bench is also about 35 ft thick and consists of silty and shaly dolomite mudstones and rip-up clast breccias with euhedral dolomite crystals that range in size from 10 to 25 microns. Its color is quite variable, ranging from green to tan to red. The reservoir quality of the second bench data set appears to change based on proximity to the Nesson anticline. In the wells off the southeast flank of the Nesson anticline, the water saturation averages 75%, ranging from 64% to 91%. On the crest of the Nesson anticline, the water saturation averages 55%, ranging from 40% to 70%. NMR porosity is consistent across the entire area of interest - averaging 7.3% and ranging from 5% to 9%. Porosity observed from samples collected on the southeast flank of the Nesson Anticline is mainly as intercrystalline pores that have been extensively filled with chlorite clay platelets. In the water saturated southeastern Nesson Anticline, this bench contains few or no secondary pores and the iron-rich rims on the dolomite crystals are less developed than those in the first bench. The chlorite platelets in the intercrystalline pores reduce average pore size to 500 to 800 nanometers. The third bench is about 55 ft thick and is the most calcareous of the Three Forks benches with 20 to 40% calcite and a proportionate reduction in dolomite content near its top. It is also quite silty and shaly with a distinct reddish color. Its dolomite crystals are 20 to 50 microns in size and partly abraded and dissolved. Ferroan dolomite rims are absent. This interval averages 7.1% porosity and ranges from 5% to 9%, but the pores average just 200 nanometers in size and occur mainly as microinterparticle pores between illite flakes in intracrystalline pores in the dolomite crystals. This interval has little or no oil saturation on the southern Nesson Anticline. Unlike other porosity tools, the NMR tool is a lithology independent measurement. The alignment of hydrogen nuclei to the applied magnetic field and the subsequent return to incoherence are described by two decay time constants, longitudinal relaxation time (T1) and transverse relaxation time (T2). T2 is essentially the rate at which hydrogen nuclei lose alignment to the external magnetic field. The logarithmic mean of T2 (T2 Log Mean) has been correlated to pore-size distribution. In this study, we show that the assumption that T2 Log Mean can be used as a proxy for pore-size distribution changes is valid in the Three Forks Formation. While the NMR total porosity from T2 remains relatively consistent in the three benches of the Three Forks, there are significant changes in the T2 Log Mean from bench to bench. There is a positive correlation between changes in T2 Log Mean and average pore size measured on SEM samples. Study of a “type” well, QEP’s Ernie 7-2-11 BHD (Sec. 11, T149N, R95W, McKenzie County), shows that the 1- to 5-micron pores in the first bench have a T2 Log Mean relaxation time of 10.2 msec, whereas the 500- to 800-nanometer pores in the chlorite-filled intercrystalline pores in the second bench have a T2 Log Mean of 4.96 msec. This compares with a T2 Log Mean of 2.86 msec in 3rd bench where pores average just 200 nanometers in size. These data suggest that the NMR log is a useful tool for quantifying average pore size in the various benches of the Three Forks Formation.


2006 ◽  
Vol 514-516 ◽  
pp. 1005-1009 ◽  
Author(s):  
José V. Araújo ◽  
J.A. Lopes da Silva ◽  
Margarida M. Almeida ◽  
Maria Elisabete V. Costa

Porous chitosan/brushite composite scaffolds were prepared by a freeze-drying technique, starting from brushite suspensions in chitosan solutions. The obtained scaffolds showed a regular macroporous and interconnected structure with brushite particles uniformly distributed in the chitosan matrix. The variation of the brushite concentration affected the microstructure of the final freeze-dried scaffold, in particular, its porosity and its average pore size. The yield strengths of the composite scaffolds could also be improved by the increase of the brushite content.


2021 ◽  
Vol 13 (14) ◽  
pp. 7593
Author(s):  
Farooq Khan Niazi ◽  
Malik Adeel Umer ◽  
Ashfaq Ahmed ◽  
Muhammad Arslan Hafeez ◽  
Zafar Khan ◽  
...  

Ultrafiltration membranes offer a progressive and efficient means to filter out various process fluids. The prime factor influencing ultrafiltration to a great extent is the porosity of the membranes employed. Regarding membrane development, alumina membranes are extensively studied due to their uniform porosity and mechanical strength. The present research work is specifically aimed towards the investigation of nanoporous alumina membranes, as a function of sintering parameters, on ultrafiltration performance. Alumina membranes are fabricated by sintering at various temperatures ranging from 1200–1300 °C for different holding times between 5–15 h. The morphological analysis, conducted using Scanning electron microscopy (SEM), revealed a homogeneous distribution of pores throughout the surface and cross-section of the membranes developed. It was observed that an increase in the sintering temperature and time resulted in a gradual decrease in the average pore size. A sample with an optimal pore size of 73.65 nm achieved after sintering at 1250 °C for 15 h, was used for the evaluation of ultrafiltration performance. However, the best mechanical strength and highest stress-bearing ability were exhibited by the sample sintered at 1300 °C for 5 h, whereas the sample sintered at 1250 °C for 5 h displayed the highest strain in terms of compression. The selected alumina membrane sample demonstrated excellent performance in the ultrafiltration of sugarcane juice, compared to the other process liquids.


Molecules ◽  
2021 ◽  
Vol 26 (2) ◽  
pp. 257
Author(s):  
Jie Ren ◽  
Nanwei Chen ◽  
Li Wan ◽  
Guojian Li ◽  
Tao Chen ◽  
...  

In this study, a new method for economical utilization of coffee grounds was developed and tested. The resulting materials were characterized by proximate and elemental analyses, thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and N2 adsorption–desorption at 77 K. The experimental data show bio-oil yields reaching 42.3%. The optimal activated carbon was obtained under vacuum pyrolysis self-activation at an operating temperature of 450 °C, an activation temperature of 600 °C, an activation time of 30 min, and an impregnation ratio with phosphoric acid of 150 wt.%. Under these conditions, the yield of activated carbon reached 27.4% with a BET surface area of 1420 m2·g−1, an average pore size of 2.1 nm, a total pore volume of 0.747 cm3·g−1, and a t-Plot micropore volume of 0.428 cm3·g−1. In addition, the surface of activated carbon looked relatively rough, containing mesopores and micropores with large amounts of corrosion pits.


Sign in / Sign up

Export Citation Format

Share Document