scholarly journals Selective Recovery of Copper from Industrial Sludge by Integrated Sulfuric Leaching and Electrodeposition

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 22
Author(s):  
Ha Bich Trinh ◽  
Jaeryeong Lee ◽  
Seunghyun Kim ◽  
Jae-chun Lee ◽  
Juan Carlos Fuentes Aceituno ◽  
...  
Keyword(s):  
Printed Circuit Boards ◽  
High Efficiency ◽  
Acid Leaching ◽  
Recovery Process ◽  
Circuit Boards ◽  
Industrial Sludge ◽  
Factors Affecting ◽  
Printed Circuit ◽  
Integrated Extraction ◽  
Potential Conditions

The metal-containing sludge generated from the printed circuit boards (PCBs) manufacturing has been recycled as a secondary resource of copper (Cu) rather than being treated as a hazardous solid waste. However, it should consider the complexity of processing and using of oxidizing or precipitation agents to dissolve and separate Cu from other impurities, especially iron (Fe). This study has combined the dissolution and separation step in one stage by integrated acid leaching and electrodeposition to simplify the recovery process, while maintaining the high efficiency of separation. The chemistry of acid leaching and electrodeposition of the metals demonstrated that the metals (Cu and Fe) in the sludge sample were dissolved in the H2SO4 electrolyte, and Cu could be selectively deposited on the cathode based on the different potential conditions to reduce it on the cathode. The important factors affecting the deposition of Cu were investigated, finding the optimal conditions (current density 15 mA/cm2, H2SO4 100 g/L, Cu 20 g/L, at 45 °C, and for 6 h) which could completely recover Cu from the electrolyte in a selective manner. The obtained copper product possessed a high purity of >99% with adequately uniform morphology and an acceptable consumption of energy (1.7 kWh/kg). It is an effective and simple approach to reclaim the value metal copper from the industrial waste in one single stage of integrated extraction and refining.

scholarly journals Effective Recovery Process of Copper from Waste Printed Circuit Boards Utilizing Recycling of Leachate

JOM ◽  
2020 ◽  
Author(s):  
Joona Rajahalme ◽  
Siiri Perämäki ◽  
Roshan Budhathoki ◽  
Ari Väisänen
Keyword(s):  
Hydrogen Peroxide ◽  
Sulfuric Acid ◽  
Printed Circuit Boards ◽  
Sulfuric Acid Concentration ◽  
Recovery Process ◽  
Copper Recovery ◽  
Circuit Boards ◽  
Printed Circuit ◽  
Waste Printed Circuit Boards ◽  
Acid Consumption

AbstractThis study presents an optimized leaching and electrowinning process for the recovery of copper from waste printed circuit boards including studies of chemical consumption and recirculation of leachate. Optimization of leaching was performed using response surface methodology in diluted sulfuric acid and hydrogen peroxide media. Optimum leaching conditions for copper were found by using 3.6 mol L−1 sulfuric acid, 6 vol.% hydrogen peroxide, pulp density of 75 g L−1 with 186 min leaching time at 20°C resulting in complete leaching of copper followed by over 92% recovery and purity of 99.9% in the electrowinning. Study of chemical consumption showed total decomposition of hydrogen peroxide during leaching, while changes in sulfuric acid concentration were minor. During recirculation of the leachate with up to 5 cycles, copper recovery and product purity remained at high levels while acid consumption was reduced by 60%.

scholarly journals Effect of Acid Leaching Pre-Treatment on Gold Extraction from Printed Circuit Boards of Spent Mobile Phones

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 362
Author(s):  
Nicolò Maria Ippolito ◽  
Franco Medici ◽  
Loris Pietrelli ◽  
Luigi Piga
Keyword(s):  
Mobile Phones ◽  
Printed Circuit Boards ◽  
Acid Leaching ◽  
Economic Feasibility ◽  
Circuit Boards ◽  
Gold Extraction ◽  
Printed Circuit ◽  
Solid Ratio ◽  
Thiourea Complex ◽  
Pre Treatment

The effect of a preliminary acid leaching for the recovery of gold by thiourea from printed circuit boards (PCBs) of spent mobile phones, was investigated. Preliminary leaching is aimed to recover copper in the leachate that would compete with gold in the successive leaching of the residue with thiourea, thus preventing the formation of the gold-thiourea complex. Two hydrometallurgical routes were tested for the recovery of copper first, and gold after. The first one was based on a two-step leaching that utilizes sulfuric acid and hydrogen peroxide in the preliminary leaching and then thiourea for the recovery of gold in the successive leaching: A copper and gold recovery of 81% and 79% were obtained, respectively. In the second route, nitric acid was used: 100% of copper was recovered in the leachate and 85% of gold in the thiourea successive leaching. The main operative parameters, namely thiourea and ferric sulphate concentrations, leach time, liquid-solid ratio, and temperature were studied according to a factorial plan strategy. A flowsheet of the processes was proposed, and a mass balance of both routes was obtained. Finally, qualitative considerations on the technical and economic feasibility of the different routes were made.

scholarly journals Effect of Graphite on Copper Bioleaching from Waste Printed Circuit Boards

Minerals ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 79 ◽  
Author(s):  
Linlin Tong ◽  
Qianfei Zhao ◽  
Ali Kamali ◽  
Wolfgang Sand ◽  
Hongying Yang
Keyword(s):  
Printed Circuit Boards ◽  
Acid Leaching ◽  
Circuit Boards ◽  
Printed Circuit ◽  
Waste Printed Circuit Boards ◽  
Copper Leaching ◽  
Initial Ph ◽  
Efficient Extraction ◽  
Bacteria Culture ◽  
The Impact

The efficient extraction of copper as a valuable metal from waste printed circuit boards (WPCBs) is currently attracting growing interest. Here, we systematically investigated the impact of bacteria on the efficiency of copper leaching from WPCBs, and evaluated the effect of graphite on bioleaching performance. The HQ0211 bacteria culture containing Acidithiobacillus ferrooxidans, Ferroplasma acidiphilum, and Leptospirillum ferriphilum enhanced Cu-leaching performance in either ferric sulfate and sulfuric acid leaching, so a final leaching of up to 76.2% was recorded after 5 days. With the addition of graphite, the percentage of copper leaching could be increased to 80.5%. Single-factor experiments confirmed the compatibility of graphite with the HQ0211 culture, and identified the optimal pulp density of WPCBs, the initial pH, and the graphite content to be 2% (w/v), 1.6, and 2.5 g/L, respectively.

scholarly journals COPPER AND LEAD RECOVERY FROM DISCARDED PRINTED CIRCUIT BOARDS BY ELECTROLYSING LEACHED SOLUTION

2018 ◽  
Vol 55 (1B) ◽  
pp. 129
Author(s):  
Tran Thi Phuong Thao
Keyword(s):  
Printed Circuit Boards ◽  
Recovery Process ◽  
Xrd Analysis ◽  
Composition Analysis ◽  
Copper Electrodeposition ◽  
Circuit Boards ◽  
Printed Circuit ◽  
Electrochemical Parameters ◽  
Lead Recovery ◽  
Acidic Dissolution

Results of copper and lead recovery from discarded printing circuit boards (PCB) by acidic dissolution and electrodeposition are presented. A preliminary procedure of the recovery process is proposed with the following steps: disposal of the mounted electrical elements, cleaning, grinding, iron separation for grains screening, metal dissolution, and electrolysis. The composition analysis is performed to define suitable electrochemical parameters for recovery. XRF and AAS techniques are used for preliminary estimation of metal content in leached solution. LSV method is implemented to establish parameters for copper electrodeposition. The product quality is evaluated through XRD analysis. The high recovery efficiencies, 97.61% and 96.59 % for copper (in metallic form) and lead (in dioxide form), respectively, were reached.  

Isolation and characterization of copper leaching microbes from sanitary landfills for copper bioleaching of waste printed circuit boards

2021 ◽  
Author(s):  
Muhammad Syafiq Razali ◽  
Fatimah Azizah Riyadi ◽  
Fazrena Nadia Md Ak ◽  
Muhamad Ali Muhammad Yuzir ◽  
Nor’azizi Othman ◽  
...  
Keyword(s):  
Heavy Metal ◽  
Printed Circuit Boards ◽  
Electronic Waste ◽  
Acid Leaching ◽  
Metal Extraction ◽  
Soluble Form ◽  
Circuit Boards ◽  
Printed Circuit ◽  
Waste Printed Circuit Boards ◽  
Isolation And Characterization

Abstract Electronic waste has been the fastest increasing waste generated globally and predicted to surpass 111 million tons per year by the end of 2050. The amount of e-waste is a concern not just due to its volume, but also due to its high composition of heavy metal elements, which has leads to increased development of urban mining in terms of heavy metal extraction. One common method of extraction, i.e., acid leaching, is known for its harmful residual leachate, in which can have a high impact on the environment. This focuses on the alternative leaching techniques known as bioleaching, which take advantages of microbial activity in mobilization of metal into a more soluble form. Strains from sanitary landfill soil were isolated in acidic media and identified as Bacillus sp. strain SE, Lysinibacillus sp. strain SE2, Bacillus sp. strain S1A, and Oryzobacter sp. strain SC. Among the isolated stains, the identified strain Oryzobacter sp. strain SC was able to extract up to 23.36 ppm copper from waste printed circuit boards using a two-step bioleaching process, confirming the ability of the strain to perform bioleaching of copper from e-waste.

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