scholarly journals Solidified Structure Refinement of H13 Tool Steel under a Multi-Rotational Speed Super Gravity Field

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1428
Author(s):  
Shao-Ying Li ◽  
Shu-Yang Qin ◽  
Xiao-Jun Xi ◽  
Guan-Yong Sun ◽  
Wen-Sheng Yang ◽  
...  

In this paper, the effects of a super-gravity field with multi-rotational speeds on the grain refinement and tensile properties of as-cast H13 steel were investigated systematically. The experimental results showed that compared to the single-rotational speed (conventional) super-gravity field, the as-cast grains of H13 steel can be significantly refined in a multi-rotational speed (speed increased in stages) super-gravity field. In the conventional super-gravity field, with the decrease in rotational radius, the secondary dendrite arm spacing (SDAS) and the prior austenite grain size (PAGS) increase, and the maximum values of SDAS and PAGS are 90 and 55 µm, respectively, while in multi-speed super-gravity fields, at the range of increasing rotational speeds, SDAS and PAGS decrease as the rotational radius decreases. In the three-rotational speed super-gravity field, the maximum values of SDAS and PAGS are 80 µm and 50 µm. In the five-rotational speed super-gravity field, the maximum values of SDAS and PAGS are reduced to 58 µm and 34 µm. Accordingly, both the tensile strength and the plasticity are enhanced when increasing the number of rotational speeds in the super-gravity field, especially for the inner position of the super-gravity sample. The ultimate tensile strengths at outer, middle, and inner positions of H13 steel solidified in the conventional super-gravity field are 1445 MPa, 1378 MPa, and 1023 MPa, corresponding to elongations of 2%, 1.5%, and 0.5%, respectively, while in the five-rotational speed super-gravity field, they are 1408, 1443, and 1453 MPa, corresponding to elongations of 1.8%, 3.9%, and 2.2%, respectively. The mechanism for the grain refinement is that multi-speed super-gravity can reduce the critical nucleation work of austenite and the tangential force produced by increasing the rotational speed break dendrites at the solidification front, refining the solidified structure.

Author(s):  
Shaoying Li ◽  
Shuyang Qin ◽  
Xiaojun Xi ◽  
Guanyong Sun ◽  
Wensheng Yang ◽  
...  

In this paper, the effect of multi-rotational speeds super-gravity field on the grain refinement and tensile properties of as-cast H13 steel were investigated systematically. The experimental results revealed that the as-cast grains of H13 steel can be significantly refined in multi-rotational speeds supergravity field. In conventional supergravity field, with the decrease of rotational radius, the secondary dendrite average spacing (SDAS) and the austenite grain average size (AGAS) increase, and the maximum values of SDAS and AGAS are 90 µm and 55 µm, respectively. while in multi-speeds supergravity fields, at the range of increasing rotational speeds, SDAS and AGAS decrease as the rotational radius decreases. In three-rotational speeds supergravity field, the maximum values of SDAS and AGAS are 80 µm and 50 µm. In five-rotational speeds supergravity field, the maximum values of SDAS and AGAS are reduced to 58 µm and 34 µm. Accordingly, both the tensile strength and the plasticity are enhanced with the increasing the number of rotational speeds in supergravity field, especially for the inner position of supergravity sample. The ultimate tensile strengths at outer, middle, and inner positions of H13 steel solidified in conventional supergravity field are 1445 MPa, 1378 MPa, and 1023 MPa, corresponding elongations of 2%, 1.5%, and 0.5%, while in the five-rotational speeds supergravity field, they are 1408 MPa, 1443 MPa, and 1453 MPa, corresponding elongations of 1.8%, 3.9%, and 2.2%. The mechanism for the grain refinement is that multi-speeds super-gravity can reduce the critical nucleation work of austenite, and the tangential force produced by changing the rotational speeds breaks dendrites at the solidification front, refining solidification structure.


Author(s):  
Palani Karthikeyan ◽  
Sumit Pramanik

In industry, thermally shocked components lead to early failures and unexpected breakdowns during production resulting in huge losses in profit. Thus, the present study investigates the as-received, hardened and hardened and nitrogen treated H13 tool steels subjected to a thermal shock gradient similar to the actual industrial applications. The thermal shock gradients were created by using an in-house-built thermal shock fatigue cyclic treatment machine. The effect of thermal shock fatigue cyclic treatments at 1000 and 2000 thermal shock cycles in hot and molten metal chambers was noticed. All the thermal shock fatigue cyclic-treated samples were analysed by hardness, X-ray diffraction, microscopy and magnetic tests. The interesting changes in hardness, distorted crystal structure and crack initiation were found to be different for differently treated H13 tool steel specimens. The molten aluminium was more prone to stick to the surface of as-received as well as hardened and nitrogen treated steel compared to the hardened H13 steel specimens, which would delay the crack initiation. The wear resistance properties of the hardened H13 steel specimens were found to be higher than as-received and hardened and nitrogen treated H13 steel specimens after thermal shock fatigue cyclic treatment. The loss in magnetic properties was significant for the hardened and hardened and nitrogen treated samples compared to as-received H13 tool steel specimens. Therefore, the present 1000 and 2000 thermal fatigue cycles for 30 s at 670 °C would be worthy to predict the proper heat treatment method to design the parameters as well as the life of die-casting components and to help in the economical production of casting.


Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 978 ◽  
Author(s):  
Pengfei Wang ◽  
Zhaodong Li ◽  
Guobiao Lin ◽  
Shitong Zhou ◽  
Caifu Yang ◽  
...  

Steels used for high-speed train wheels require a combination of high strength, toughness, and wear resistance. In 0.54% C-0.9% Si wheel steel, the addition of 0.075 or 0.12 wt % V can refine grains and increase the ferrite content and toughness, although the influence on the microstructure and toughness is complex and poorly understood. We investigated the effect of 0.03, 0.12, and 0.23 wt % V on the microstructure and mechanical properties of medium-carbon steels (0.54% C-0.9% Si) for train wheels. As the V content increased, the precipitation strengthening increased, whereas the grain refinement initially increased, and then it remained unchanged. The increase in strength and hardness was mainly due to V(C,N) precipitation strengthening. Increasing the V content to 0.12 wt % refined the austenite grain size and pearlite block size, and increased the density of high-angle ferrite boundaries and ferrite volume fraction. The grain refinement improved the impact toughness. However, the impact toughness then reduced as the V content was increased to 0.23 wt %, because grain refinement did not further increase, whereas precipitation strengthening and ferrite hardening occurred.


2018 ◽  
Vol 58 (1) ◽  
pp. 98-106 ◽  
Author(s):  
Yuhou Yang ◽  
Bo Song ◽  
Jin Cheng ◽  
Gaoyang Song ◽  
Zhanbing Yang ◽  
...  

2017 ◽  
pp. 1293-1305
Author(s):  
G. Venkateswarlu ◽  
M.J. Davidson ◽  
G.R.N. Tagore ◽  
P. Sammaiah

Friction stir processing (FSP) has been developed on the principles of friction stir welding (FSW) as an effective and efficien new method for grain refinement and microstructural modification, providing intense plastic deformation as well as higher strain rates than other conventional severe plastic deformation methods. FSP produces an equiaxed homogeneous microstructure consisting of fine grains, resulting in the enhancement of the properties of the material at room temperature. The objective of the present paper is to examine the influence of friction stir processing (FSP) parameters namely tool rotational speed (RS), tool traverse speed (TS) and tool tilt angle (TA) on the microstructures of friction stir processed AZ31B-O magnesium alloy. This investigation has focused on the microstructural changes occurred in the dynamically recrystallised nugget zone/ stir zone and the thermo mechanically affected zone during FSP. The results presented in this work indicate that all the three FSP process parameters have a significant effect on the resulting microstructure and also found that the rotational speed has greatly influenced the homogenization of the material. The grain refinement is higher at intermediate rotational speed (1150 rpm), traverse speed (32 mm / min and tilt angle (10). It is established that FSP can be a good grain refinement method for improving the properties of the material.


Geophysics ◽  
1971 ◽  
Vol 36 (3) ◽  
pp. 605-608 ◽  
Author(s):  
Edwin S. Robinson

Investigation of geological structure by gravimetric and magnetic field surveys requires consideration of relationships between gravity anomaly and magnetic anomaly generating sources. The possibility of using Poisson’s Relation to examine magnetic and gravity fields related to a common source is intriguing. This relation is expressed as follows: [Formula: see text] (1) where A (x, y, z) is the magnetic field potential and U (x, y, z) is the gravity field potential at a point in space due to a source of uniform density ρ and uniform magnetization I in the direction α. This expression has been used to derive magnetic anomalies over idealized forms (Nettleton, 1940) and, by Baranov (1957), to extract pseudogravity fields from magnetic field data. The purpose of this paper is to develop an expression for extracting a pseudomagnetic field from gravity field data and to examine the practical applications of this expression.


2019 ◽  
Vol 11 (8) ◽  
pp. 956 ◽  
Author(s):  
Ulrich Meyer ◽  
Krzysztof Sosnica ◽  
Daniel Arnold ◽  
Christoph Dahle ◽  
Daniela Thaller ◽  
...  

Satellite gravimetry allows for determining large scale mass transport in the system Earth and to quantify ice mass change in polar regions. We provide, evaluate and compare a long time-series of monthly gravity field solutions derived either by satellite laser ranging (SLR) to geodetic satellites, by GPS and K-band observations of the GRACE mission, or by GPS observations of the three Swarm satellites. While GRACE provides gravity signal at the highest spatial resolution, SLR sheds light on mass transport in polar regions at larger scales also in the pre- and post-GRACE era. To bridge the gap between GRACE and GRACE Follow-On, we also derive monthly gravity fields using Swarm data and perform a combination with SLR. To correctly take all correlations into account, this combination is performed on the normal equation level. Validating the Swarm/SLR combination against GRACE during the overlapping period January 2015 to June 2016, the best fit is achieved when down-weighting Swarm compared to the weights determined by variance component estimation. While between 2014 and 2017 SLR alone slightly overestimates mass loss in Greenland compared to GRACE, the combined gravity fields match significantly better in the overlapping time period and the RMS of the differences is reduced by almost 100 Gt. After 2017, both SLR and Swarm indicate moderate mass gain in Greenland.


2015 ◽  
Vol 1101 ◽  
pp. 157-163
Author(s):  
Myrna Ariati ◽  
Dwi Marta Nurjaya ◽  
Rizki Aldila

Die soldering occurs when molten aluminum sticks to the surface of a die material and remains there after the ejection of the part. This resulted in low productivity and economic value in the foundry industry. Nitriding surface treatment is considered as an effective way in enhancing the service life of AISI H13 steel dies and to prevent soldering effect. The focus of this paper is to investigate the influence of three different surface conditions in terms of roughness, gas nitriding and pretreatment prior to gas nitriding on the soldering effect. Three kind of samples made of AISI H13 steel were pretreated (quenched and tempered) and followed by : shot peened, gas nitrided and shot peening followed by gas nitriding, were immersed in liquid melted ADC 12 Aluminium alloy at 30 seconds, 30 minutes, 2 hours and 5 hours, at a constant temperature of 680oC in a holding furnace. Characterizations on the surface of the steel were focused on the optical microstructure, microhardness profile, FE SEM observation and enegy dispersive spectrometry mapping. It was found that shot peening prior to nitriding gives a higher surface hardness and depth of nitride layer of H13 tool steel, 1140 HV (>70 HRC) and 120.5 μm, than the nitriding only process, 1033 HV (68 HRC) and 105 μm. The higher the hardness and depth of nitride layer expected would reduce the die soldering effect at the surface of the H13 tool steel dies. It was also found that the only shot peening treatment resulted in a tendency of soldering accompanied by the formation of intermetallic layers ; while soldering is not found on the nitrided and shot peened-nitrided samples.


Geosciences ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 467
Author(s):  
Daniele Sampietro ◽  
Martina Capponi

The exploitation of gravity fields in order to retrieve information about subsurface geological structures is sometimes considered a second rank method, in favour of other geophysical methods, such as seismic, able to provide a high resolution detailed picture of the main geological horizons. Within the current work we prove, through a realistic synthetic case study, that the gravity field, thanks to the availability of freely of charge high resolution global models and to the improvements in the gravity inversion methods, can represent a valid and cheap tool to complete and enhance geophysical modelling of the Earth’s crust. Three tests were carried out: In the first one a simple two-layer problem was considered, while in tests two and three we considered two more realistic scenarios in which the availability on the study area of constraints derived from 3D or 2D seismic surveys were simulated. In all the considered test cases, in which we try to simulate real-life scenarios, the gravity field, inverted by means of an advanced Bayesian technique, was able to obtain a final solution closer to the (simulated) real model than the assumed a priori information, typically halving the uncertainties in the geometries of the main geological horizons with respect to the initial model.


Author(s):  
G. Venkateswarlu ◽  
M.J. Davidson ◽  
G.R.N. Tagore ◽  
P. Sammaiah

Friction stir processing (FSP) has been developed on the principles of friction stir welding (FSW) as an effective and efficien new method for grain refinement and microstructural modification, providing intense plastic deformation as well as higher strain rates than other conventional severe plastic deformation methods. FSP produces an equiaxed homogeneous microstructure consisting of fine grains, resulting in the enhancement of the properties of the material at room temperature. The objective of the present paper is to examine the influence of friction stir processing (FSP) parameters namely tool rotational speed (RS), tool traverse speed (TS) and tool tilt angle (TA) on the microstructures of friction stir processed AZ31B-O magnesium alloy. This investigation has focused on the microstructural changes occurred in the dynamically recrystallised nugget zone/ stir zone and the thermo mechanically affected zone during FSP. The results presented in this work indicate that all the three FSP process parameters have a significant effect on the resulting microstructure and also found that the rotational speed has greatly influenced the homogenization of the material. The grain refinement is higher at intermediate rotational speed (1150 rpm), traverse speed (32 mm / min and tilt angle (10). It is established that FSP can be a good grain refinement method for improving the properties of the material.


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