scholarly journals Enhancing the Capillary Force of Binder-Jetting Printing Ti6Al4V and Mechanical Properties under High Temperature Sintering by Mixing Fine Powder

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1354
Author(s):  
Yang Tang ◽  
Zheguan Huang ◽  
Jianming Yang ◽  
Yonglin Xie
Keyword(s):  
Mechanical Properties ◽  
Capillary Force ◽  
High Performance ◽  
Three Dimensional ◽  
Fine Powder ◽  
Green Body ◽  
Mixed Powder ◽  
Powder Bed ◽  
Polymer Binders

Binder jet 3D printing (BJ3DP) is an additive manufacturing technology that selectively deposits binder on powder to form a three-dimensional green body followed by sintering process. The low strength of green body and metallurgical issues limit the manufacture of Ti6Al4V parts with high-performance and that are lightweight. In this study, thermal-bubble inkjet technology was used to print Ti6Al4V parts via jetting low-concentration in-situ polymer binders. In addition, a method for mixing fine powder was used to enhance the capillary force of the powder bed and mechanical properties of the parts. The results show that the capillary force was enhanced from 8.35 kPa for pure powder to 16.27 kPa for mixed powder by mixing fine powder. The compression strength of green body was enhanced from 1.5 MPa to 3.21 MPa. After sintering, the sample with mixed powder sintered at 1420 °C for 2 h had achieved a maximum density of 95.2%, microhardness of 316 HV, and yield stress of 589 MPa. The relative density of 95.2% of Ti6Al4V parts fabricated by BJ3DP technology in our study is significantly higher than the value reported in the existing literature. Finally, the porous structure with a size of 550 μm was fabricated. Results presented demonstrate that BJ3DP can produce Ti6Al4V parts with excellent properties.

scholarly journals 3D Printing of High Viscosity Reinforced Silicone Elastomers

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2239
Author(s):  
Nicholas Rodriguez ◽  
Samantha Ruelas ◽  
Jean-Baptiste Forien ◽  
Nikola Dudukovic ◽  
Josh DeOtte ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
New Technologies ◽  
Three Dimensional ◽  
High Viscosity ◽  
Layer By Layer ◽  
Silicone Elastomers ◽  
Uv Curable ◽  
Octet Truss ◽  
Tunable Mechanical Properties

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100–350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.

Applying multi-scale silica-like three-dimensional networks in PEO matrix via in-situ crosslinking for high-performance solid composite electrolyte

2021 ◽  
Author(s):  
Jiawei Wu ◽  
Jing Chen ◽  
Xiaodong Wang ◽  
An'an Zhou ◽  
Zhenglong Yang
Keyword(s):  
Solid State ◽  
High Performance ◽  
Low Cost ◽  
Three Dimensional ◽  
Electrochemical Stability ◽  
Composite Electrolyte ◽  
Solid State Electrolyte ◽  
Multi Scale ◽  
In Situ Crosslinking

For the higher safety and energy density, solid-state electrolyte with better mechanical strength, thermal and electrochemical stability is a perfect choice. To improve the performance of PEO, usage of low-cost...

scholarly journals Structure, Mechanical Performance, and Dimensional Stability of Radiata Pine (Pinus radiata D. Don) Scrimbers

2019 ◽  
Vol 2019 ◽  
pp. 1-8
Author(s):  
Jinguang Wei ◽  
Fei Rao ◽  
Yuxiang Huang ◽  
Yahui Zhang ◽  
Yue Qi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Pinus Radiata ◽  
Dimensional Stability ◽  
High Performance ◽  
Water Resistance ◽  
Mechanical Performance ◽  
Three Dimensional ◽  
Radiata Pine ◽  
Specific Strength ◽  
Shearing Strength

Natural wood has certain advantages such as good processability and high specific strength and thus has been used for millennium as a structural material. But the mechanical performance and water resistance, particularly for fast-growing species, are unsatisfactory for high-end applications. In this study, the “new-type” scrimber technology was introduced to radiata pine (Pinus radiata D. Don) scrimbers. The structure, mechanical properties, and dimensional stability of the scrimber panels were investigated. Results showed that OWFMs as basic units of scrimber had been very even in size and superior permeability. The scrimbers exhibited a three-dimensional porous structure, and the porosity had a decrease with increasing density. Both OWFMs and densification contributed to the high performance in terms of mechanical properties and water resistance. The flexural, compressive, and short-beam shearing strength were significantly enhanced with increasing density. As the density was 0.80 g cm−3, the flexural strength (MOR) was approximately 120 MPa, much larger than many selected wood-based panels. Moreover, the water resistance and dimensional stability also were closely related to the density. At the density of 1.39 g cm−3, the water absorption rate and thinness swelling rate of the panels in boiled water were only 19% and 5.7%, respectively.

Three-Dimensional Graphite Filled Poly(Vinylidene Fluoride) Composites with Enhanced Strength and Thermal Conductivity

2020 ◽  
Vol 842 ◽  
pp. 63-68
Author(s):  
Xiao Zhang ◽  
Jian Zheng ◽  
Yong Qiang Du ◽  
Chun Ming Zhang
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Energetic Materials ◽  
High Performance ◽  
Vinylidene Fluoride ◽  
3D Structure ◽  
Three Dimensional ◽  
3D Network ◽  
Poly Vinylidene Fluoride ◽  
Polymer Bonded Explosives

Three-dimensional (3D) network structure has been recognized as an efficient approach to enhance the mechanical and thermal conductive properties of polymeric composites. However, it has not been applied in energetic materials. In this work, a fluoropolymer based composite with vertically oriented and interconnected 3D graphite network was fabricated for polymer bonded explosives (PBXs). Here, the graphite and graphene oxide platelets were mixed, and self-assembled via rapid freezing and using crystallized ice as the template. The 3D structure was finally obtained by freezing-dry, and infiltrating with polymer. With the increasing of filler fraction and cooling rate, the thermal conductivity of the polymer composite was significantly improved to 2.15 W m-1 K-1 by 919% than that of pure polymer. Moreover, the mechanical properties, such as tensile strength and elastic modulus, were enhanced by 117% and 563%, respectively, when the highly ordered structure was embedded in the polymer. We attribute the increased thermal and mechanical properties to this 3D network, which is beneficial to the effective heat conduction and force transfer. This study supports a desirable way to fabricate the strong and thermal conductive fluoropolymer composites used for the high-performance polymer bonded explosives (PBXs).

scholarly journals In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1067 ◽  
Author(s):  
Florian Huber ◽  
Thomas Papke ◽  
Christian Scheitler ◽  
Lukas Hanrieder ◽  
Marion Merklein ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Homogeneous Element ◽  
Alloy Formation ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Β Phase ◽  
Stabilizing Effect

The aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting microstructure was analyzed by metallographic methods, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD). The mechanical properties were characterized by compression tests, both prior to and after heat-treating. Energy dispersive X-ray spectroscopy showed a homogeneous element distribution, proving the feasibility of in situ alloying by LPBF. Due to the β-phase-stabilizing effect of V and Fe added to Ti-6Al-4V, instead of an α’-martensitic microstructure, an α/β-microstructure containing at least 63.8% β-phase develops. Depending on the post L-PBF heat-treatment, either an increased upsetting at failure (33.9%) compared to unmodified Ti-6Al-4V (28.8%), or an exceptional high compressive yield strength (1857 ± 35 MPa compared to 1100 MPa) were measured. The hardness of the in situ alloyed material ranges from 336 ± 7 HV0.5, in as-built condition, to 543 ± 13 HV0.5 after precipitation-hardening. Hence, the range of achievable mechanical properties in dependence of the post-L-PBF heat-treatment can be significantly expanded in comparison to unmodified Ti-6Al-4V, thus providing increased flexibility for additive manufacturing of titanium parts.

Hieratical CuO clusters in-situ grown on copper films coated three-dimensional nickel foams for high-performance supercapacitors

2020 ◽  
Vol 46 (11) ◽  
pp. 17461-17468 ◽  
Author(s):  
Haibin Sun ◽  
Li'na Xu ◽  
Jiao Li ◽  
Yan'an Li ◽  
Tong Wu ◽  
...  
Keyword(s):  
High Performance ◽  
Three Dimensional ◽  
Copper Films ◽  
Nickel Foams
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