scholarly journals Development of an Instrumented Test Tool for the Determination of Heat Transfer Coefficients for Die Casting Applications

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1206
Author(s):  
Yosra Kouki ◽  
Sebastian Müller ◽  
Torsten Schuchardt ◽  
Klaus Dilger
Keyword(s):  
Heat Transfer ◽  
Estimation Method ◽  
Sensor Technology ◽  
Depth Sensor ◽  
Transfer Coefficients ◽  
Integrated Sensor ◽  
Heat Transfer Coefficients ◽  
Test Tool ◽  
Calculation Results ◽  
Temperature Loads

In the case of casting processes with permanent molds, there is still a relatively pronounced lack of knowledge regarding the locally prevailing heat transfer between casts and mold. This in turn results in an insufficient knowledge of the microstructure and the associated material properties in the areas of the casting component close to the surface. Therefore, this work deals with the design and evaluation of a test tool with an integrated sensor system for temperature measurements, which was applied to obtain a time-dependent heat transfer coefficient (HTC) during casting solidification. For this purpose, the setup, design and computational approach are described first. Special attention is paid to the qualification of the multi-depth sensor and the calculation method. For the calculations, an inverse estimation method (nonlinear sequential function) was used to obtain the HTC profiles from the collected data. The developed sensor technology was used in a test mold to verify the usability of the sensor technology and the plausibility of the obtained calculation results under real casting conditions and associated temperature loads. Both the experimental temperature profiles and the HTC profiles showed that, in the evaluated casting series, the peak values determined were close to each other and reached values between 6000 W/(m2·K) and 8000 W/(m2·K) during solidification.

Design of an axially concave pad profile for a large turbine tilting-pad bearing

2016 ◽  
Vol 231 (4) ◽  
pp. 479-488 ◽  
Author(s):  
Sebastian Kukla ◽  
Nico Buchhorn ◽  
Beate Bender
Keyword(s):  
Heat Transfer ◽  
Film Thickness ◽  
Load Capacity ◽  
Measurement Data ◽  
Tangential Direction ◽  
Measured Temperature ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Tilting Pad ◽  
Calculation Results

To improve operational safety and/or achieve a higher load capacity of turbine tilting-pad bearings, an axially concave pad profile is presented. The thermal and mechanical stress of the loaded pads of a test bearing in load between pivot configuration has been analysed. Both film thickness and pressure distribution have been measured at a very high resolution. A fluid film calculation program in combination with a finite-volume-based structural mechanics program is used to simulate the deformation of a single pad under high circumferential speeds. In this context, the axial and tangential heat transfer coefficients of the pad surface, which act as boundary conditions for the calculation of the 3D temperature distribution, are determined using an optimization process. Herein, the match of predicted and measured pad temperatures is the goal. It can be shown that there must be a huge difference in heat transfer in axial and tangential direction in order to match the large measured temperature gradient in circumferential direction. Based on the measured deformed profile the program code is used to derive a concave pad profile, which will result in an axially non-arched sliding surface under the expected thermal load. Therefore, an iterative simulation procedure is used. By decreasing the axial arching of the pad and thus the large film thickness at the axial ends using an improved profile designed for a specific operation point, the minimum film thickness and maximum pad temperature can be influenced beneficially. The comparison of measurement data and calculation results shows very good agreement regarding the pad deformations. The results indicate that by axially concave profiling of the loaded pads of a large tilting-pad bearing for a specific operation point, the static characteristics in the form of temperature, film thickness and load capacity can be improved.

scholarly journals Bayesian Parameter Estimation of Convective Heat Transfer Coefficients of a Roof-Mounted Radiant Barrier System

2005 ◽  
Vol 128 (2) ◽  
pp. 213-225 ◽  
Author(s):  
Philippe Lauret ◽  
Frédéric Miranville ◽  
Harry Boyer ◽  
François Garde ◽  
Laetitia Adelard
Keyword(s):  
Heat Transfer ◽  
Parameter Estimation ◽  
Convective Heat Transfer ◽  
Convective Heat ◽  
Bayesian Methods ◽  
Thermal Model ◽  
Estimation Method ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Convective Heat Transfer Coefficients

This paper deals with the application of Bayesian methods to the estimation of two convective heat-transfer coefficients of a roof-mounted radiant barrier system. As part of an empirical validation of the thermal model of the roofing complex, a parametric sensitivity analysis highlighted the importance of convective coefficients in the thermal behavior of a roofing complex. A parameter estimation method is then used in order to find the values of the coefficients that lead to an improvement of the thermal model. However, instead of using a classical parameter estimation method, we used a Bayesian inference approach to parameter estimation. The aim of the paper is to introduce the basic concepts of this powerful method in this simple two-parameter case. We show that Bayesian methods introduce an explicit treatment of uncertainty in modeling and a corresponding measure of reliability for the conclusions reached.

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