scholarly journals DC Arc Plasma Treatment for Defect Reduction in WC-Co Granulated Powder

Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 975
Author(s):  
Hirotomo Itagaki ◽  
Taisei Yachi ◽  
Hisato Ogiso ◽  
Harumichi Sato ◽  
Yorihiro Yamashita ◽  
...  

Tungsten carbide–cobalt (WC–Co) agglomerated powder is widely used for additive manufacturing and spray coating, and a reduction in internal gaps in the powder is required to obtain a product of high quality. In this paper, we investigate plasma effects on agglomerated powder when WC–12%Co powder is directly subjected to direct current (DC) arc plasma treatment to reduce gaps in the WC–Co powder. We obtain a plasma-treated powder with reduced gaps among WC particles. Furthermore, plasma-treatment improves the sphericity of the powder particles, due to the spheroidization effect, so that the percentage of plasma-treated particles exceeding 95% sphericity is 50%, which is 1.7 times that of raw powder. Concern regarding the possible generation of W2C by plasma treatment is unfounded, with W2C levels kept very low according to X-ray diffraction (XRD) analysis, showing a value of 0.0075 for the area ratio W2C(002)/WC(100). XRD analysis also reveals that plasma treatment relaxes residual strains in the powder. From these results, the DC plasma treatment of WC agglomerated powder produces a spherical powder with fewer gaps and strains in the powder, making it more suitable for additive manufacturing while suppressing decarburization.

2009 ◽  
Vol 9 (1) ◽  
pp. 256-260 ◽  
Author(s):  
Yoshikazu Suzuki ◽  
José Gonzalez-Aguilar ◽  
Noel Traisnel ◽  
Marie-Hélène Berger ◽  
Monique Repoux ◽  
...  

Author(s):  
Milan Hrabovsky ◽  
M. Konrad ◽  
Vladimir Kopecky ◽  
J. Hlina ◽  
J. Benes ◽  
...  

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Min Yang ◽  
Lu Wang ◽  
Wentao Yan

AbstractA three-dimensional phase-field model is developed to simulate grain evolutions during powder-bed-fusion (PBF) additive manufacturing, while the physically-informed temperature profile is implemented from a thermal-fluid flow model. The phase-field model incorporates a nucleation model based on classical nucleation theory, as well as the initial grain structures of powder particles and substrate. The grain evolutions during the three-layer three-track PBF process are comprehensively reproduced, including grain nucleation and growth in molten pools, epitaxial growth from powder particles, substrate and previous tracks, grain re-melting and re-growth in overlapping zones, and grain coarsening in heat-affected zones. A validation experiment has been carried out, showing that the simulation results are consistent with the experimental results in the molten pool and grain morphologies. Furthermore, the grain refinement by adding nanoparticles is preliminarily reproduced and compared against the experimental result in literature.


Author(s):  
Zhenggang Tang ◽  
Minjie Hou ◽  
Xin He ◽  
Kai Ye ◽  
Da Zhang ◽  
...  

2009 ◽  
Vol 6 (S1) ◽  
pp. S392-S396 ◽  
Author(s):  
Meike Quitzau ◽  
Matthias Wolter ◽  
Holger Kersten

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6055
Author(s):  
Dheeraj Varanasi ◽  
Monika Furkó ◽  
Katalin Balázsi ◽  
Csaba Balázsi

The aim of this study is to present a novel, lower sintering temperature preparation, processing, structural, mechanical, and tribological testing of the AlN-Al2O3 ceramics. The precursor powder of AlN was subjected to oxidation in ambient environment at 900 °C for 3, 10, and 20 h, respectively. These oxidized powders were characterized by SEM and XRD to reveal their morphology, phase, and crystal structure. The SEM results showed coarse powder particles and the presence of aluminum oxide (Al2O3) phase at the surface of aluminum nitride (AlN). The XRD analysis has shown increasing aluminum-oxy-nitride conversion of aluminum nitride as the holding time of oxidation increased. The highest percentage of conversion of AlN powder to AlN-Al2O3 was observed after 10 h. Simultaneously the powders were compacted and sintered using the hot isostatic pressing (HIP) under inert environment (N2 gas) at 1700 °C, 20 MPa for 5 h. This led to the compaction and increase in density of the final samples. Mechanical tests, such as bending test and tribology tests, were carried out on the samples. The mechanical properties of the samples were observed to improve in the oxidized samples compared to the precursor AlN. Moreover, applying longer oxidation time, the mechanical properties of the sintered samples enhanced significantly. Optimum qualitative (microstructure, oxide percentage) and quantitative (tribology, hardness, and bending tests) properties were observed in samples with 10-h oxidation time.


2000 ◽  
Vol 9 (9-10) ◽  
pp. 1673-1677 ◽  
Author(s):  
H. Guo ◽  
Z.L. Sun ◽  
Q.Y. He ◽  
S.M. Du ◽  
X.B. Wu ◽  
...  

2018 ◽  
Vol 44 (11) ◽  
pp. 13402-13408 ◽  
Author(s):  
Kang An ◽  
Liangxian Chen ◽  
Xiongbo Yan ◽  
Xin Jia ◽  
Yun Zhao ◽  
...  

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