scholarly journals Experimental and Numerical Analysis of Gas/Powder Flow for Different LMD Nozzles

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 667 ◽  
Author(s):  
Elise Ferreira ◽  
Morgan Dal ◽  
Christophe Colin ◽  
Guillaume Marion ◽  
Cyril Gorny ◽  
...  
Keyword(s):  
Gas Flow ◽  
Industrial Applications ◽  
Powder Flow ◽  
Laser Metal Deposition ◽  
Gas Velocity ◽  
Flow Rates ◽  
Manufacturing Method ◽  
Precise Knowledge ◽  
Particle Stream ◽  
Weighting Methods

The Laser Metal Deposition (LMD) process is an additive manufacturing method, which generates 3D structures through the interaction of a laser beam and a gas/powder stream. The stream diameter, surface density and focal plan position affect the size, efficiency and regularity of the deposit tracks. Therefore, a precise knowledge of the gas/powder streams characteristics is essential to control the process and improve its reliability and reproducibly for industrial applications. This paper proposes multiple experimental techniques, such as gas pressure measurement, optical and weighting methods, to analyze the gas and particle velocity, the powder stream diameter, its focal plan position and density. This was carried out for three nozzle designs and multiple gas and powder flow rates conditions. The results reveal that (1) the particle stream follows a Gaussian distribution while the gas velocity field is closer to a top hat one; (2) axial, carrier and shaping gas flow significantly impact the powder stream’s focal plan position; (3) only shaping gas, powder flow rates and nozzle design impact the powder stream diameter. 2D axisymmetric models of the gas and powder streams with RANS turbulent model are then performed on each of the three nozzles and highlight good agreements with experimental results but an over-estimation of the gas velocity by pressure measurements.

Effect of Powder Flow Rate and Gas Flow Rate on the Evolving Properties of Deposited Ti6Al4V/Cu Composites

2014 ◽  
Vol 1016 ◽  
pp. 177-182 ◽  
Author(s):  
Mutiu F. Erinosho ◽  
Esther Titilayo Akinlabi ◽  
Sisa Pityana
Keyword(s):  
Flow Rate ◽  
Gas Flow ◽  
Pure Copper ◽  
Metal Deposition ◽  
Powder Flow ◽  
Laser Metal Deposition ◽  
Gas Flow Rate ◽  
Flow Rates ◽  
Powder Flow Rate ◽  
Hardness Values

—Pure copper was deposited with Ti6Al4V alloy via laser metal deposition (LMD) process to produce Ti6Al4V/Cu composites. This paper reports the effect of powder flow rate (PFR) and gas flow rate (GFR) of laser metal deposited Ti6Al4V/Cu composites. The deposited samples were characterised through the evolving microstructure and microhardness. It was observed that the PFR and GFR have an influence on the percentage of porosity present in the samples. The higher the flow rates of the powder and the gas, the higher the degree of porosity and vice versa. The widmanstettan structures were observed to be finer as the flow rate reduces which in turn causes a decrease in the hardness values of the deposited composites. The hardness values varied between HV381.3 ± 60 and HV447.3 ± 49.

Augmentation of the Performance of Batch Electrocoagulation Unit by Using Gas Sparging

2011 ◽  
Vol 9 (1) ◽  
Author(s):  
Ahmed Hassan Elshazly
Keyword(s):  
Flow Rate ◽  
Gas Flow ◽  
Dye Removal ◽  
Gas Velocity ◽  
Gas Flow Rate ◽  
Flow Rates ◽  
Gas Sparging ◽  
Current Densities ◽  
Superficial Gas Velocity ◽  
Time Of Operation

The present work investigates the effect of gas sparging in improving the performance of a batch electrocoagulation unit used to treat wastewater generated from the dyeing industry. Monopolar cylindrical aluminum electrodes were used. Many variables were investigated such as superficial gas velocity, current density, initial dye concentration, area ratio (cathode/anode), time of operation and the effect of adding chemical coagulant as FeSO4. The results show that the percentage of dye removal has been increased by a factor ranging from 2.52 to 5.14 by increasing the gas flow rate from 0.4 to 0.8 liter/min respectively and that about 93.5 percent of the dye can be removed within 60 minutes. Also it was found that using gas sparging is more efficient than adding chemical coagulant as ferrous sulfate for the removal of dye from wastewater. The power consumption for the unit was measured for different gas flow rates and different current densities; the results show that lower gas flow rate can improve the economy of the process.

Film Fraction and Droplet Size inside of a Rectangular Venturi Scrubber

2010 ◽  
Vol 660-661 ◽  
pp. 549-554
Author(s):  
Vádila Giovana Guerra ◽  
M.A.F. Daher ◽  
José Antônio Silveira Gonçalves ◽  
José Renato Coury
Keyword(s):  
Droplet Size ◽  
High Speed ◽  
Gas Flow ◽  
Liquid Flow Rate ◽  
Dimensionless Number ◽  
Gas Velocity ◽  
Flow Rates ◽  
Venturi Scrubber ◽  
Liquid Injection ◽  
Gas Drag

The Venturi scrubber, equipment frequently used in the removal of particles from gases, is constituted basically by a duct with a convergent section followed by a constriction, or throat, and a divergent section. A liquid, usually injected in the throat, is atomized by the flowing air at high speed. The formed droplets act as collectors of particles from the gas. The process of droplet formation from an injected liquid can be described as follows: the liquid enters the gas stream in the form of a jet, perpendicular to the gas flow. As the jet penetrates the gas stream, it is bent by the gas drag. After a given penetration distance, a burst occurs, and the remaining jet is disintegrated as a droplet cloud. Depending on the liquid and gas flow rates, the penetration on the jet into the gas stream may reach the walls of the equipment, and a fraction of liquid deposits in the form of a film. This film contributes little for the removal of particles from the dust laden gas. Few studies have analyzed the formation of film at the scrubber walls and its influence in the droplet size inside the Venturi scrubber. For this reason, the present study is focused on the experimental measurement of the deposition of the liquid film on the walls of a rectangular Venturi scrubber and, simultaneously, the estimation of the droplet size measured in the Venturi throat. The experiments were carried out varying the liquid flow rate, the gas velocity and the number of orifices of liquid injection. A correlation, using a dimensionless number, was proposed to quantify the influence of each experimental condition. The results indicate that film fraction has a significant influence in the droplet size measured inside of Venturi scrubber.

scholarly journals Influence of the Bed Type on the Flow Resistance Change During the Two-Phase (Gas + Powder) Flow through the Descending Packed Bed

2014 ◽  
Vol 59 (2) ◽  
pp. 795-800 ◽  
Author(s):  
B. Panic
Keyword(s):  
Blast Furnace ◽  
Physical Model ◽  
Iron Powder ◽  
Surface Properties ◽  
Flow Resistance ◽  
Gas Flow ◽  
Chemical Processes ◽  
Powder Flow ◽  
Gas Velocity ◽  
Powder System

Abstract The flow of gases with powder in the countercurrent to the charge materials occurs in many chemical processes. In the shaft metallurgical devices, the physical and chemical processes take place also in the countercurrent system. An important issue is that there are no disruptions of the flow in this multiphase system. Under real operating conditions of the device, the powder is generated within the process and its source is the charge or it is inserted to the device within the process procedure. In this system, a problem of bed particle suspension appears. That is why the author undertook investigations on the gas - powder flow in the descending bed. A physical model of this system was constructed. The experiments were performed and the influence of gas velocity, a type and size of the bed and powder particles as well as the powder concentration in the gas was established. Conditions when the descending bed suspension occurs were defined. In the case of physical model with glass materials, the suspension of bed did not occur. Therefore, investigations using beds of high alumina materials, blast furnace pellets and iron powder were performed. The results are presented below. When the bed of glass spheres was replaced with the bed of alumina spheres, a considerable increase in the volume of powder held up in the bed the gas flow resistance were observed. The surface properties of bed particles changed and better conditions for powder holdup were created. The actual gas velocity in the bed increased due to void fraction reduction. Replacement of the glass powder with the iron powder caused a change in the powder density, its surface properties and the shape factor. Greater amounts of the iron powder were held up in the bed and the gas flow resistance increased. Comparing the alumina particle bed - iron powder system to the blast furnace pellet bed - iron powder system, changes in the surface properties of bed particles and the void fraction of bed changed. The study results were the basis for defining conditions of the descending bed suspension.

Characterisation of Air-Water Two-Phase Flow Using a Wire-Mesh Sensor

2011 ◽  
Author(s):  
Carlos E. F. do Amaral ◽  
O´liver B. S. Scorsim ◽  
Eduardo N. Santos ◽  
Marco Jose´ da Silva ◽  
Marco Germano Conte ◽  
...  
Keyword(s):  
High Speed ◽  
Gas Flow ◽  
Two Phase Flow ◽  
Flow Patterns ◽  
Industrial Applications ◽  
Wire Mesh ◽  
Phase Flow ◽  
Two Phase ◽  
Flow Rates ◽  
Piping Systems

Two phase flow occurs in many industrial applications, mainly in the transport of mixtures. Many patterns can be produced according to the liquid and gas flow rates. The identification of these patterns is very important in the design of piping systems and equipments. This work proposes an experimental study to identify multiphase flow patterns of water and air in horizontal pipes. The study was developed using an experimental circuit of 26 mm diameter and 9.2 m length pipe, at Thermal Sciences Lab (LACIT) at the Federal University of Technology - Parana´. To characterize the flow patterns, an intrusive mesh electrodes sensor was used, which allows the detailed visualization of the phases distribution. Tests were made using several experimental settings of water and gas flow rates. Measurements were compared to images obtained by high speed camera and the temporal void fraction series which were analyzed with the use of PDF and PSD functions, showing the singularities for each two-phase flow pattern.

scholarly journals Influence of center gas supply device on gas–solid flow in COREX shaft furnace through DEM–CFD model

2020 ◽  
Vol 18 (5-6) ◽  
Author(s):  
Heng Zhou ◽  
Shuyu Wang ◽  
Binbin Du ◽  
Mingyin Kou ◽  
Zhiyong Tang ◽  
...  
Keyword(s):  
Gas Flow ◽  
Shaft Furnace ◽  
Middle Zone ◽  
Cfd Model ◽  
Gas Velocity ◽  
Gas Distribution ◽  
Particle Segregation ◽  
Solid Flow ◽  
Corex Shaft Furnace ◽  
Gas Supply

AbstractIn order to develop the central gas flow in COREX shaft furnace, a new installment of center gas supply device (CGD) is designed. In this work, a coupled DEM–CFD model was employed to study the influence of CGD on gas–solid flow in COREX shaft furnace. The particle descending velocity, particle segregation behaviour, void distribution and gas distribution were investigated. The results show that the CGD affects the particles descending velocity remarkably as the burden falling down to the slot. Particle segregation can be observed under the inverse ‘V’ burden profile, and the influence of CGD on the particle segregation is unobvious on the whole, which causes the result that the voidage is slightly changed. Although the effect of CGD on solid flow is not significant, the gas flow in shaft furnace has an obvious change. Compared with the condition without CGD, in the case with CGD, the gas velocity is improved significantly, especially in the middle zone of the furnace, which further promotes the center gas distribution. Meanwhile, the pressure drop in the furnace with the installation of CGD is increased partly.

scholarly journals Evaluation of a Humidified Nasal High-Flow Oxygen System, Using Oxygraphy, Capnography and Measurement of Upper Airway Pressures

2011 ◽  
Vol 39 (6) ◽  
pp. 1103-1110 ◽  
Author(s):  
J. E. Ritchie ◽  
A. B. Williams ◽  
C. Gerard ◽  
H. Hockey
Keyword(s):  
Healthy Volunteers ◽  
Airway Pressure ◽  
Gas Flow ◽  
Air Entrainment ◽  
High Flow ◽  
Positive Pressure ◽  
Mean Airway Pressure ◽  
Flow Rates ◽  
Oxygen Fraction ◽  
Airway Pressures

In this study, we evaluated the performance of a humidified nasal high-flow system (Optiflow™, Fisher and Paykel Healthcare) by measuring delivered FiO2 and airway pressures. Oxygraphy, capnography and measurement of airway pressures were performed through a hypopharyngeal catheter in healthy volunteers receiving Optiflow™ humidified nasal high flow therapy at rest and with exercise. The study was conducted in a non-clinical experimental setting. Ten healthy volunteers completed the study after giving informed written consent. Participants received a delivered oxygen fraction of 0.60 with gas flow rates of 10, 20, 30, 40 and 50 l/minute in random order. FiO2, FEO2, FECO2 and airway pressures were measured. Calculation of FiO2 from FEO2 and FECO2 was later performed. Calculated FiO2 approached 0.60 as gas flow rates increased above 30 l/minute during nose breathing at rest. High peak inspiratory flow rates with exercise were associated with increased air entrainment. Hypopharyngeal pressure increased with increasing delivered gas flow rate. At 50 l/minute the system delivered a mean airway pressure of up to 7.1 cmH2O. We believe that the high gas flow rates delivered by this system enable an accurate inspired oxygen fraction to be delivered. The positive mean airway pressure created by the high flow increases the efficacy of this system and may serve as a bridge to formal positive pressure systems.

Activation of Nanoflows for Fuel Cells

2012 ◽  
Vol 3 (2) ◽  
Author(s):  
Z. Insepov ◽  
R. J. Miller
Keyword(s):  
Carbon Nanotubes ◽  
Fuel Cells ◽  
Surface Waves ◽  
Traveling Waves ◽  
Gas Flow ◽  
Atomic Mass ◽  
Flow Rates ◽  
Selective Filter ◽  
Phase Velocities ◽  
Dynamics Simulations

Propagation of Rayleigh traveling waves from a gas on a nanotube surface activates a macroscopic flow of the gas (or gases) that depends critically on the atomic mass of the gas. Our molecular dynamics simulations show that the surface waves are capable of actuating significant macroscopic flows of atomic and molecular hydrogen, helium, and a mixture of both gases both inside and outside carbon nanotubes (CNT). In addition, our simulations predict a new “nanoseparation” effect when a nanotube is filled with a mixture of two gases with different masses or placed inside a volume filled with a mixture of several gases with different masses. The mass selectivity of the nanopumping can be used to develop a highly selective filter for various gases. Gas flow rates, pumping, and separation efficiencies were calculated at various wave frequencies and phase velocities of the surface waves. The nanopumping effect was analyzed for its applicability to actuate nanofluids into fuel cells through carbon nanotubes.

Variable Powder Flow Rate Control in Laser Metal Deposition Processes

2008 ◽  
Author(s):  
Lie Tang ◽  
Jianzhong Ruan ◽  
Robert G. Landers ◽  
Frank Liou
Keyword(s):  
Transport System ◽  
Flow Rate ◽  
Rate Control ◽  
Metal Deposition ◽  
Powder Flow ◽  
Laser Metal Deposition ◽  
Motion System ◽  
Powder Flow Rate ◽  
Deposition Processes ◽  
Flow Rate Control

This paper proposes a novel method, called Variable Powder Flow Rate Control (VPFRC), for the regulation of powder flow rate in laser metal deposition processes. The idea of VPFRC is to adjust the powder flow rate to maintain a uniform powder deposition per unit length even when disturbances occur (e.g., the motion system accelerates and decelerates). Dynamic models of the powder delivery system motor and the powder transport system (i.e., five–meter pipe, powder dispenser, and cladding head) are constructed. A general tracking controller is then designed to track variable powder flow rate references. Since the powder flow rate at the nozzle exit cannot be directly measured, it is estimated using the powder transport system model. The input to this model is the DC motor rotation speed, which is estimated on–line using a Kalman filter. Experiments are conducted to examine the performance of the proposed control methodology. The experimental results demonstrate that the VPFRC method is successful in maintaining a uniform track morphology, even when the motion system accelerates and decelerates.

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