scholarly journals Fabrication of Composite Unidirectional Cellular Metals by Using Explosive Compaction

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 193 ◽  
Author(s):  
Masatoshi Nishi ◽  
Shigeru Tanaka ◽  
Matej Vesenjak ◽  
Zoran Ren ◽  
Kazuyuki Hokamoto
Keyword(s):  
Stainless Steel ◽  
Heat Exchanger ◽  
Cellular Structure ◽  
Fabrication Method ◽  
Explosive Compaction ◽  
Temperature Resistance ◽  
Steel Pipes ◽  
Inner Surface ◽  
Resistance Performance ◽  
Explosive Detonation

Development of a small and highly efficient heat exchanger is an important issue for energy saving. In this study, the fabrication method of unidirectional (UniPore) composite cellular structure with long and uniform unidirectional cells was investigated to be applied as a heat exchanger. The composite UniPore structure was achieved by the unique fabrication method based on the explosive compaction of a particular arrangement of thin copper and stainless steel pipes. Slightly smaller thin stainless steel pipes filled with paraffin are inserted into small thin copper pipes, which are then arranged inside bigger and thicker outer copper pipes. Such an arrangement of pipes is placed centrally into a cylindrical explosion container and surrounded with explosive. Upon explosive detonation, the pipes are compacted and welded together, which results in a UniPore structure with a stainless steel covered inner surface of unidirectional pores to improve the corrosion resistance and high temperature resistance performance. Two different composite UniPore structures arrangements were studied. The microstructure of the new composite UniPore structure was investigated to confirm good bonding between the components (pipes).

The Effect of Pipe Thickness on Residual Stresses due to Girth Welds

1982 ◽  
Vol 104 (3) ◽  
pp. 204-209 ◽  
Author(s):  
E. F. Rybicki ◽  
P. A. McGuire ◽  
E. Merrick ◽  
J. Wert
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Residual Stresses ◽  
304 Stainless Steel ◽  
Stress Distributions ◽  
Intergranular Stress Corrosion ◽  
Steel Pipes ◽  
Inner Surface ◽  
Girth Welds ◽  
Intergranular Stress Corrosion Cracking

This paper addresses the question of what effect the pipe thickness has on weld residual stresses in 304 stainless steel piping. Two diameters are considered. These are nominal 4-in. and 10-in. diameters. Four pipe wall thicknesses corresponding to schedules 10, 40, 80, and 160 are examined for each pipe. The focus is on residual stress distributions on the pipe inner surface because this is a primary site for intergranular stress corrosion cracking in 304 stainless steel pipes. The trends in residual stress values are toward more compressive stresses at the pipe inner surface for thicker pipes with the same nominal diameter. Residual axial stresses for the thick 10-in. schedule 160 pipe were found to be compressive while those for the thinner schedule 80 pipe were tensile. X-ray residual stress data for a 6-in-dia schedule 160 pipe fall between the results for the 4-in. and 10-in. schedule 160 pipes and support the findings of the study.

Probabilistic evaluation of detection capability of eddy current testing to inspect pitting on a stainless steel clad using multiple signal features

2020 ◽  
Vol 64 (1-4) ◽  
pp. 47-55
Author(s):  
Takuma Tomizawa ◽  
Haicheng Song ◽  
Noritaka Yusa
Keyword(s):  
Stainless Steel ◽  
Eddy Current ◽  
Pressure Vessels ◽  
Eddy Current Testing ◽  
Probability Of Detection ◽  
Current Testing ◽  
Multiple Signal ◽  
Signal Features ◽  
Inner Surface ◽  
Drill Holes

This study proposes a probability of detection (POD) model to quantitatively evaluate the capability of eddy current testing to detect flaws on the inner surface of pressure vessels cladded by stainless steel and in the presence of high noise level. Welded plate samples with drill holes were prepared to simulate corrosion that typically appears on the inner surface of large-scale pressure vessels. The signals generated by the drill holes and the noise caused by the weld were examined using eddy current testing. A hit/miss-based POD model with multiple flaw parameters and multiple signal features was proposed to analyze the measured signals. It is shown that the proposed model is able to more reasonably characterize the detectability of eddy current signals compared to conventional models that consider a single signal feature.

Control of Hierarchically Ordered Positive and Negative Replicas of Wood Cellular Structures by Surfactant-Directed Sol-Gel Mineralization

2002 ◽  
Vol 726 ◽  
Author(s):  
Yongsoon Shin ◽  
Jun Liu ◽  
Li-Qiong Wang ◽  
Jeong Ho Chang ◽  
William D. Samuels ◽  
...  
Keyword(s):  
Silicic Acid ◽  
Cell Walls ◽  
Cellular Structure ◽  
Sol Gel ◽  
Ceramic Materials ◽  
Silica Particles ◽  
Low Ph ◽  
Cellular Structures ◽  
Inner Surface

AbstractWe here report the synthesis of ordered ceramic materials with hierarchy produced by an in-situ mineralization of ordered wood cellular structures with surfactant-templated sol-gel at different pH. At low pH, a silicic acid is coated onto inner surface of wood cellular structure and it penetrates into pores left, where degraded lignin and hemicellulose are leached out, to form a positive replica, while at high pH the precipitating silica particles due to fast condensation clog the cells and pit structures to form a negative replica of wood. The calcined monoliths produced in different pHs contain ordered wood cellular structures, multi-layered cell walls, pits, vessels well-preserved with positive or negative contrasts, respectively. The surfactant-templated mineralization produces ordered hexagonal nanopores with 20Å in the cell walls after calcination.

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