scholarly journals Nondestructive Evaluation of Thermal Aging in Al6061 Alloy by Measuring Acoustic Nonlinearity of Laser-Generated Surface Acoustic Waves

Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 38 ◽  
Author(s):  
Jihyun Jun ◽  
Hogeon Seo ◽  
Kyung-Young Jhang

The structures in high-temperature environments are prone to undergo hardening and embrittlement as a result of thermal aging; this can cause variations in their mechanical properties. Because these changes occur at the microstructural level, it is difficult to evaluate them through linear ultrasonic techniques. In this work, a surface acoustic wave (SAW) was used to measure and compare the acoustic nonlinearity and mechanical properties of Al6061 alloys heat-treated at 220 °C for different durations (0 min, 20 min, 40 min, 1 h, 2 h, 10 h, 100 h, 1000 h). The SAW was generated by a pulsed laser and then received by an interferometer. Moreover, the yield strength, ultimate strength, and elongation to failure were measured by tensile tests. The results demonstrate that the critical variations in the mechanical properties can be detected by monitoring the variation features in the acoustic nonlinearity. Transmission electron microscopy images were captured to observe the microstructural changes, which shows that the acoustic nonlinearity varied according to the change in the precipitation phase. This supports the acoustic nonlinearity measurement using the laser-generated SAW being an effective technique for the fully noncontact nondestructive evaluation of material degradations as well as changes in mechanical properties.

2015 ◽  
Vol 55 (4) ◽  
pp. 282 ◽  
Author(s):  
Oleksandr Trudonoshyn ◽  
Maxim Puchnin ◽  
Kostiantyn Mykhalenkov

<p>The as-cast and heat-treated structure of permanent mould castings of AlMg<sub>5</sub>Si<sub>2</sub>Mn alloys with different contents of Ti has been investigated by differential scanning calorimetry, hardness and microhardness measurements, tensile tests and fractography analyses, scanning electron microscopy, transmission electron microscopy, and energy dispersive X-ray analysis. We have established that α-Al dendrites can be nucleated on an Al-Ti substrate, and also that primary Mg<sub>2</sub>Si crystals can be nucleated on oxides, including oxides of Al and Ti compounds. The dependence of the change in mechanical properties on ageing time, and on the amount of Ti in the alloys, is shown.</p>


Author(s):  
Kemining W. Yeh ◽  
Richard S. Muller ◽  
Wei-Kuo Wu ◽  
Jack Washburn

Considerable and continuing interest has been shown in the thin film transducer fabrication for surface acoustic waves (SAW) in the past few years. Due to the high degree of miniaturization, compatibility with silicon integrated circuit technology, simplicity and ease of design, this new technology has played an important role in the design of new devices for communications and signal processing. Among the commonly used piezoelectric thin films, ZnO generally yields superior electromechanical properties and is expected to play a leading role in the development of SAW devices.


Author(s):  
S C Sharma

A well-consolidated composite of Al alloy 6061 reinforced with 4, 8 and 12 wt% garnet was prepared by a liquid metallurgy technique, the composite was heat treated for different ageing durations (T6 treatment), and its mechanical properties were determined by destructive testing. The results of the study indicated that, as the garnet particle content in the composites increased, there were marked increases in the ultimate tensile strength, compressive strength and hardness but there was a decrease in the ductility. There was an improvement in the tensile strength, compressive strength, and hardness with ageing due to precipitation. Precipitation in Al alloy 6061, with and without garnet particulate reinforcement, was studied using transmission electron microscopy. The fracture behaviour of the composites was altered significantly by the presence of garnet particles and the crack propagation through the matrix, and the reinforcing particle clusters resulted in final fracture.


2012 ◽  
Vol 271-272 ◽  
pp. 17-20
Author(s):  
Shu Yan Wu ◽  
Ze Sheng Ji ◽  
Chun Ying Tian ◽  
Ming Zhong Wu

This work is to study the influence of heat treatment on microstrudture and mechanical properties of AZ31B magnesium alloy prepared by solid -state recycling. AZ31B magnesium alloy chips were recycled by hot extruding. Three different heat treatments were conducted for recycled alloy. Mechanical properties and microstructure of the recycled specimen and heat treated specimen were investigated. 300°C×2h annealing specimen exhibits finer grain due to static recrystallization, and microstructure of 400°C×2h annealing specimen becomes more coarse. 300°C×2h annealing treatment improves obviously strength and ductility of recycled alloy. Ultimate tensile strength of alloy decreases and elongation to failure increases after 400°C×2h annealing. Grain size, dislocation density and bonding of chips have an effect on the elongation of recycled materials. 190°C×8h ageing has no influence on microstructure and mechanical properties of recycled alloy.


2002 ◽  
Vol 753 ◽  
Author(s):  
Masahiro Tsuji ◽  
Hideki Hosoda ◽  
Kenji Wakashima ◽  
Yoko Yamabe-Mitarai

ABSTRACTEffects of ruthenium (Ru) substitution on constituent phases, phase transformation temperatures and mechanical properties were investigated for Ti-Ni shape memory alloys. Ti50Ni50-XRuX alloys with Ru contents (X) from 0mol% (binary TiNi) to 50mol% (binary TiRu) were systematically prepared by Ar arc-melting followed by hot-forging at temperatures from 1173K to 1673K depending on chemical composition. Phase stability was assessed by DSC (differential scanning calorimetry), XRD (X-ray diffractometry) and TEM (transmission electron microscopy). Mechanical properties were investigated using hardness and tensile tests at room temperature. With increasing Ru content, it was found that the lattice parameter of B2 phase increases, the martensitic transformation temperature slightly decreases, and the melting temperature increases monotonously. Besides, R-phase appears for Ti-Ni alloys containing 3mol% and 20mol%Ru but no diffusionless phase transformation is seen in Ti-Ni alloy containing 5mol%Ru. Vickers hardness shows the maximum at an intermediate composition (HV1030 at 30mol%Ru); this suggests that large solid solution hardening is caused by Ru substitution for the Ni-sites in TiNi.


Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 548
Author(s):  
Sanghun Jin ◽  
Omid Mokhtari ◽  
Shutetsu Kanayama ◽  
Hiroshi Nishikawa

Bulk In–Bi binary alloys with 50, 40, 33.7, and 30 mass% Bi and low melting temperatures were prepared and aged at 40 °C for 168, 504, and 1008 h in an oil bath. Tensile tests were performed on the bulk alloys, followed by fracture surface analysis of the tensile test samples. The effect of In content on the microstructures and mechanical properties of the alloys during thermal aging was analyzed. Ultimately, the tensile strength of the In–Bi alloys was found to decrease with aging time, while the elongation of the In–Bi alloys increased after thermal aging. The results of the tensile tests indicate that a higher In content improved the ductility of the In–Bi alloys significantly and reduced their strength. In addition, the fracture surfaces exhibited ductile fractures in the neck shapes. A comparative analysis of the microstructure and mechanical properties of the aforementioned alloys during thermal aging was also conducted.


Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 884 ◽  
Author(s):  
Seyed Vahid Sajadifar ◽  
Emad Scharifi ◽  
Ursula Weidig ◽  
Kurt Steinhoff ◽  
Thomas Niendorf

This study focuses on the high temperature characteristics of thermo-mechanically processed AA7075 alloy. An integrated die forming process that combines solution heat treatment and hot forming at different temperatures was employed to process the AA7075 alloy. Low die temperature resulted in the fabrication of parts with higher strength, similar to that of T6 condition, while forming this alloy in the hot die led to the fabrication of more ductile parts. Isothermal uniaxial tensile tests in the temperature range of 200–400 °C and at strain rates ranging from 0.001–0.1 s−1 were performed on the as-received material, and on both the solution heat-treated and the thermo-mechanically processed parts to explore the impacts of deformation parameters on the mechanical behavior at elevated temperatures. Flow stress levels of AA7075 alloy in all processing states were shown to be strongly temperature- and strain-rate dependent. Results imply that thermo-mechanical parameters are very influential on the mechanical properties of the AA7075 alloy formed at elevated temperatures. Microstructural studies were conducted by utilizing optical microscopy and a scanning electron microscope to reveal the dominant softening mechanism and the level of grain growth at elevated temperatures.


2011 ◽  
Vol 197-198 ◽  
pp. 1524-1527 ◽  
Author(s):  
Hong Bo Dong ◽  
Xin Yang

The effects of heat treatment process on the microstructure and mechanical properties of TC4 alloy were investigated. The double shear and tensile tests were carried out by using the 12mm diameter standard specimens after solution treatment at 520°С for 1.5h and water quenching, followed by aging at 480-540°С for 8h. The microstructure and facture surface were analyzed using the equipment of metallurgical microscope and scanning electron microscopy. The results show that TC4 alloy show the best comprehensive performances after solution treatment at 940°С for 1.5h, aging at 520°С for 8h; the tensile specimens display a typical ductile fracture with oval dimples of various sizes; the microstructures with clear grain boundary and obvious lamellar structure are observed at room temperature. It indicates that the excellent comprehensive properties can be obtained by controlling the grain size of primary α phase and the morphology structure and amount of the secondary α phase at optimized aging temperature.


2010 ◽  
Vol 638-642 ◽  
pp. 261-266 ◽  
Author(s):  
Michal Kolar ◽  
Ketill Olav Pedersen ◽  
Sverre Gulbrandsen-Dahl ◽  
Thiemo Brüggemann ◽  
Knut Marthinsen

In order to investigate the effect of deformation on the aging response of Al-Mg-Si alloys, a series of tensile tests have been designed and carried out on two commercial aluminium alloys, i.e. AA6060 and AA6082. Extruded and solution heat treated specimens were pre-deformed 0%, 5%, and 10% (engineering strain), respectively followed by natural aging (NA). It was observed that the work-hardening rate increases with prolonged natural aging time and decreases with increasing pre-deformation prior to natural aging. The most significant effect of deformation was obtained for T4 temper i.e. after 1000 and 10000 minutes NA for the 6082 and 6060 alloy, respectively, when the amount of pre-deformation is 10%. A remarkable difference in work-hardening rate at the level of small plastic strains was observed compared to that of the material naturally aged for only 10 minutes. In addition to the tensile tests, transmission electron microscopy (TEM) has been used to characterize dislocation evolution for various combinations of pre-deformation and aging time.


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