scholarly journals A Strain Rate Dependent Fracture Model of 7050 Aluminum Alloy

Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 3 ◽  
Author(s):  
Jun Cao ◽  
Fuguo Li ◽  
Weifeng Ma ◽  
Ke Wang ◽  
Junjie Ren ◽  
...  

The purpose of this research is to predict fracture loci and fracture forming limit diagrams (FFLDs) considering strain rate for aluminum alloy 7050-T7451. A fracture model coupled Johnson-Cook plasticity model was proposed to investigate its strain rate effect. Furthermore, a hybrid experimental-numerical method was carried out to verify the strain rate-dependent fracture model by using fracture points of uniaxial tension, notched tension, flat-grooved tension, and pure shear specimens. The results show that the fracture points are in accordance with the fracture loci and FFLDs under different strain rates. The increasing strain rate decreases the FFLDs of aluminum alloy 7050-T7451. The difference of force-displacement responses under different strain rates is larger for notched tension and pure shear conditions.

2020 ◽  
Author(s):  
Chuang Liu ◽  
Dongzhi Sun ◽  
Xianfeng Zhang ◽  
Florence Andrieux ◽  
Tobias Gerster

Abstract Cast iron alloys with low production cost and quite good mechanical properties are widely used in the automotive industry. To study the mechanical behavior of a typical ductile cast iron (GJS-450) with nodular graphite, uni-axial quasi-static and dynamic tensile tests at strain rates of 10− 4, 1, 10, 100, and 250 s− 1 were carried out. In order to investigate the effects of stress state, specimens with various geometries were used in the experiments. Stress–strain curves and fracture strains of the GJS-450 alloy in the strain-rate range of 10− 4 to 250 s− 1 were obtained. A strain rate-dependent plastic flow law based on the Voce model is proposed to describe the mechanical behavior in the corresponding strain-rate range. The deformation behavior at various strain rates is observed and analyzed through simulations with the proposed strain rate-dependent constitutive model. The available damage model from Bai and Wierzbicki is extended to take the strain rate into account and calibrated based on the analysis of local fracture strains. The validity of the proposed constitutive model including the damage model was verified by the corresponding experimental results. The results show that the strain rate has obviously nonlinear effects on the yield stress and fracture strain of GJS-450 alloys. The predictions with the proposed constitutive model and damage models at various strain rates agree well with the experimental results, which illustrates that the rate-dependent flow rule and damage models can be used to describe the mechanical behavior of cast iron alloys at elevated strain rates.


Author(s):  
Vicente J. Romero ◽  
Justin G. Winokur ◽  
George E. Orient ◽  
James F. Dempsey

Abstract A discrete direct (DD) model calibration and uncertainty propagation approach is explained and demonstrated on a 4-parameter Johnson-Cook (J-C) strain-rate dependent material strength model for an aluminum alloy. The methodology's performance is characterized in many trials involving four random realizations of strain-rate dependent material-test data curves per trial, drawn from a large synthetic population. The J-C model is calibrated to particular combinations of the data curves to obtain calibration parameter sets which are then propagated to “Can Crush” structural model predictions to produce samples of predicted response variability. These are processed with appropriate sparse-sample uncertainty quantification (UQ) methods to estimate various statistics of response with an appropriate level of conservatism. This is tested on 16 output quantities (von Mises stresses and equivalent plastic strains) and it is shown that important statistics of the true variabilities of the 16 quantities are bounded with a high success rate that is reasonably predictable and controllable. The DD approach has several advantages over other calibration-UQ approaches like Bayesian inference for capturing and utilizing the information obtained from typically small numbers of replicate experiments in model calibration situations—especially when sparse replicate functional data are involved like force–displacement curves from material tests. The DD methodology is straightforward and efficient for calibration and propagation problems involving aleatory and epistemic uncertainties in calibration experiments, models, and procedures.


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 344 ◽  
Author(s):  
Simon Sevsek ◽  
Christian Haase ◽  
Wolfgang Bleck

The strain-rate-dependent deformation behavior of an intercritically annealed X6MnAl12-3 medium-manganese steel was analyzed with respect to the mechanical properties, activation of deformation-induced martensitic phase transformation, and strain localization behavior. Intercritical annealing at 675 °C for 2 h led to an ultrafine-grained multi-phase microstructure with 45% of mostly equiaxed, recrystallized austenite and 55% ferrite or recovered, lamellar martensite. In-situ digital image correlation methods during tensile tests revealed strain localization behavior during the discontinuous elastic-plastic transition, which was due to the localization of strain in the softer austenite in the early stages of plastic deformation. The dependence of the macroscopic mechanical properties on the strain rate is due to the strain-rate sensitivity of the microscopic deformation behavior. On the one hand, the deformation-induced phase transformation of austenite to martensite showed a clear strain-rate dependency and was partially suppressed at very low and very high strain rates. On the other hand, the strain-rate-dependent relative strength of ferrite and martensite compared to austenite influenced the strain partitioning during plastic deformation, and subsequently, the work-hardening rate. As a result, the tested X6MnAl12-3 medium-manganese steel showed a negative strain-rate sensitivity at very low to medium strain rates and a positive strain-rate sensitivity at medium to high strain rates.


2019 ◽  
Vol 89 (18) ◽  
pp. 3825-3838
Author(s):  
Ahmad Abuobaid ◽  
Raja Ganesh ◽  
John W Gillespie

A dynamic loop test method for measuring strain rate-dependent fiber properties was developed. During dynamic loop testing, the fiber ends are accelerated at constant levels of 20.8, 50 and 343 m/s2. The test method is used to study Kevlar® KM2-600, which fails in axial compression due to kink band formation. The compressive failure strain and strain rate at the onset of kink band formation is calculated from the critical loop diameter ( D C), which is monitored throughout the test using a high-speed camera. The results showed that compressive failure strain increases with strain rates from quasi-static to a maximum strain rate of 116 s−1 by a factor of ∼3. Kink angles (φ) and kink band spacing ( D S) were 60 ° ± 2 ° and 16 ± 3 μm, respectively, over the strain rates tested. Rate-dependent mechanisms of compressive failure by kink band formation were discussed.


Author(s):  
Kian Sing Tan ◽  
Young W. Kwon

Strain rate affects the behaviors of engineering structural materials, such as metals and composites, in terms of their stiffness and strength. In particular, yield and failure strengths and strains depend on the strain rate applied to the materials. When a structural material is subjected to a typical dynamic loading, the material usually undergoes various strain rate loading conditions. Then, the main question is whether the material is going to fail or not. To the authors’ best knowledge, there has been no failure criterion proposed for a varying strain rate loading condition. This paper presents a failure criterion under non-uniform strain rate conditions. Experiments were also conducted to support the proposed failure criterion using aluminum alloy AA3003-H14. This study also investigated the failure envelopes in terms of strain rates and the normalized failure strengths. Furthermore, evaluations of various stressstrain relations under different strain rate loading conditions were also undertaken.


Author(s):  
Adewale Olasumboye ◽  
Gbadebo Owolabi ◽  
Olufemi Koya ◽  
Horace Whitworth ◽  
Nadir Yilmaz

Abstract This study investigates the dynamic response of AA2519 aluminum alloy in T6 temper condition during plastic deformation at high strain rates. The aim was to determine how the T6 temper condition affects the flow stress response, strength properties and microstructural morphologies of the alloy when impacted under compression at high strain rates. The specimens (with aspect ratio, L/D = 0.8) of the as-cast alloy used were received in the T8 temper condition and further heat-treated to the T6 temper condition based on the standard ASTM temper designation procedures. Split-Hopkinson pressure bar experiment was used to generate true stress-strain data for the alloy in the range of 1000–3500 /s strain rates while high-speed cameras were used to monitor the test compliance with strain-rate constancy measures. The microstructures of the as received and deformed specimens were assessed and compared for possible disparities in their initial microstructures and post-deformation changes, respectively, using optical microscopy. Results showed no clear evidence of strain-rate dependency in the dynamic yield strength behavior of T6-temper designated alloy while exhibiting a negative trend in its flow stress response. On the contrary, AA2519-T8 showed marginal but positive response in both yield strength and flow behavior for the range of strain rates tested. Post-deformation photomicrographs show clear disparities in the alloys’ initial microstructures in terms of the second-phase particle size differences, population density and, distribution; and in the morphological changes which occurred in the microstructures of the different materials during large plastic deformation. AA2519-T6 showed a higher susceptibility to adiabatic shear localization than AA2519-T8, with deformed and bifurcating transformed band occurring at 3000 /s followed by failure at 3500 /s.


Author(s):  
Yuichiro Nomura ◽  
Seiji Asada ◽  
Takao Nakamura ◽  
Masakazu Tanaka

The strain rates in actual transients of operating plants are not constant and changing momentarily. A large number of fatigue tests under stepwise strain rate changing conditions were performed to develop a method for evaluating fatigue life under varying strain rate conditions. Based on these test results, a strain base integral model known as the named the modified rate approach method was developed and verified. However it was reported recently that in the case of sine wave fatigue tests in BWR environment, the fatigue life was two to six times longer than the fatigue life predicted by the modified rate approach method. For this paper, in order to confirm whether the same tendency is observed in PWR environment, fatigue tests of sine wave were performed of SS316 in simulated PWR water environment. As the result, the difference of fatigue life by sine wave test reported in BWR environment was not observed between experimental and predicted life in PWR environment and the modified rate approach method was applicable under continuous strain rate changing condition.


2016 ◽  
Vol 684 ◽  
pp. 35-41 ◽  
Author(s):  
S.V. Rushchits ◽  
E.V. Aryshensky ◽  
S.M. Sosedkov ◽  
A.M. Akhmed'yanov

The deformation behavior of 1565ch alloy under the plane-strain conditions in the temperature range of 350–490 оС and strain rates range of 0,1–10 s-1 is studied. The expression for steady flow stress as the functions of temperature of deformation and strain rate is obtained. It is established that 1565ch alloy with zirconium addition shows higher strain resistance and less tendency to dynamic and static recrystallization than AMg6.


2006 ◽  
Vol 128 (4) ◽  
pp. 551-558 ◽  
Author(s):  
Yan Wang ◽  
Ellen M. Arruda

A microstructually motivated, three-dimensional, large deformation, strain rate dependent constitutive model has been developed for a semi-crystalline, blended, thermoplastic olefin (TPO) (Wang, Y., 2002, Ph.D. thesis, The University of Michigan, Ann Arbor, MI). Various experiments have been conducted to characterize the TPO and to verify the modeling approach (Wang, Y., 2002, Ph.D. thesis, The University of Michigan, Ann Arbor, MI). The model includes a quantitative rate-dependent Young’s modulus, a nonlinear viscoelastic response between initial linear elastic response and yield due to inherent microstructural irregularity, rate and temperature dependent yield with two distinctive yield mechanisms for low and high strain rates, temperature-dependent strain hardening, plastic deformation of crystalline regions, and adiabatic heating. It has been shown to accurately capture the observed TPO stress-strain behavior including the rate-dependent initial linear elastic response; temperature, strain rate, and deformation state-dependent yield; temperature and deformation state-dependent strain hardening; and pronounced thermal softening effects at high (impact) strain rates. The model has also been examined for its ability to predict the response in plane strain compression based on material parameters chosen to capture the uniaxial compression response. The model is predictive of the initial strain rate dependent stiffness, yield, and strain hardening responses in plane strain. Such predictive capability demonstrates the versatility with which this model captures the three-dimensional anisotropic nature of TPO stress-strain behavior.


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