scholarly journals Fatigue Properties of Hot-Dip Galvanized AISI 1020 Normalized Steel in Tension–Compression and Tension–Tension Loading

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7480
Author(s):  
Shatumbu Thomas Alweendo ◽  
Motoaki Morita ◽  
Kayo Hasegawa ◽  
Shinichi Motoda

Since hot-dip galvanizing causes a heat effect on cold-worked steel substrate and produces a coating layer comprised of distinct phases with varying mechanical properties, the fatigue mechanism of hot-dip galvanized steel is very complex and hard to clarify. In this study, AISI 1020 steel that has been normalized to minimize susceptibility to the heat effect was used to clarify the effect of the galvanizing layer on the tensile and fatigue properties. The galvanizing layer causes a reduction in the yield point, tensile strength, and fatigue strength. The reduction in the fatigue strength was more significant in the high cycle fatigue at R = 0.5 and 0.01 and in the low cycle fatigue at R = 0.5. The galvanizing layer seems to have very little effect on the fatigue strength at R = −1.0 in the low and high cycle fatigue. Since the fatigue strengths at R = 0.01 and −1.0 in the low cycle fatigue were strongly related to the tensile strength of the substrate, the cracking of galvanized steel was different than that of non-galvanized steel. The fatigue strength of galvanized steel at R = 0.5 dropped remarkably in the low cycle fatigue in comparison to the non-galvanized steel, and many cracks clearly occurred in the galvanizing layer. The galvanizing layer reduced the fatigue strength only under tension–tension loading. We believe that the findings in this study will be useful in the fatigue design of hot-dip galvanized steel.

Author(s):  
BaiShan Gong ◽  
ZhenJun Zhang ◽  
QiQiang Duan ◽  
Zhan Qu ◽  
Peng Zhang ◽  
...  

Abstract To study the effects of the aging state and tensile strength on the fatigue properties of 6A01 Al alloy, the high-cycle fatigue (HCF) experiments were carried out for different aging states. The results show that the 6A01 Al alloy with the highest tensile strength at peak-aging state can exhibit the highest fatigue strength in comparison with the overaged state and the underaged state. The main reason is that the increased strength of the 6A01 Al alloy at peak-aging state can improve the plastic deformation resistance and inhibit the fatigue crack initiation. Besides, the intermittent distribution of grain boundary precipitates at the peak-aging state is beneficial for reducing the fatigue damage. From these results, it is verified that the tensile strength plays a key role in the fatigue strength relative to the aging state for the low-strength Al alloys.


Author(s):  
Ming Zhang ◽  
Weiqiang Wang ◽  
Aiju Li

The authors researched the effects of specimen size on the very high cycle fatigue properties of FV520B-I through ultrasonic fatigue testing. The test results showed that the very high cycle fatigue mechanism was not changed and the fatigue properties declined as the specimen size increased. The S-N curve moved downward and the fatigue life decreased under the same stress level maybe due to the heat effects of large specimens in tests. The fatigue strength and the fatigue life were predicted by relevant models. The prediction of fatigue strength was close to test result, and the prediction of fatigue life was less effective compared with the previous prediction of small size specimen test results.


2003 ◽  
Vol 17 (08n09) ◽  
pp. 1994-2000
Author(s):  
Taewon Park ◽  
Shankar Mall ◽  
Thedore Nicholas

The effects of pre-damage on the fatigue strength of Ti-6Al-4V were investigated by applying the low cycle fatigue(LCF) as a pre-damage prior to high cycle fatigue(HCF) test. The fatigue strengths were obtained by means of step-loading method. The pre-damage condition was decided as 900MPa, 0.5R, 50,000 cycles through LCF test, and was introduced before step-loading test. The fatigue strength of Ti-6Al-4V alloy derived from step-loading test without pre-damage was about 639MPa. The introduction of pre-damage deteriorates the fatigue strength about 6%. Progressive change in elongation with increasing cycles was observed. The strain accumulated by pre-damage varies the displacement in the next loading step, but afterward this doesn't change the displacement any more. The strain formed by pre-damage is thought to result in earlier failure and lower fatigue strength.


2021 ◽  
Vol 45 (3) ◽  
pp. 207-215
Author(s):  
Zhenduo Sun ◽  
Dongbo Hou ◽  
Wei Li

The work aims to study the influence of carburizing and nitriding on fatigue properties of 18Cr2Ni4WA high strength steel in very high cycle fatigue regime. Very high cycle fatigue tests were carried out on 18Cr2Ni4WA Steel after carburizing and nitriding respectively. The micro morphology of fatigue fracture was observed by scanning electron microscope, the failure mode and failure mechanism were discussed. The relationship between fatigue life and defect size, FGA size, fish eye size of fracture was analyzed. The characteristic size of defects is evaluated by Gumbel, Weibull and GEV distribution functions, and a modified Akiniwa fatigue life prediction model considering the relationship between FGA size and inclusion size was established. The results showed that, nitriding and carburizing treatment improve the surface fatigue limit of the steel. The fatigue life decreases with the increase of internal defect size and FGA size. After carburizing and nitriding treatment, the internal fatigue strength of the specimen decreases slightly. When the failure probability is 99%, the internal defect sizes of nitrided specimens calculated by Weibull, Gumbel and GEV distributions are 141.5 μm, 148.4 μm and 211.7 μm respectively. The calculated internal defect sizes of carburized specimens are 47 μm, 67.8 μm and 40 μm respectively. Compared with the experimental data, the fatigue strength predicted by GEV is the most appropriate. carburizing and nitriding treatment can improve the surface fatigue strength of 18Cr2Ni4WA steel, but slightly reduce the internal fatigue strength. The prediction result of the new model is conservative when the failure probability is 99%, which is suitable for engineering application.


Author(s):  
M.-H. Shen ◽  
Sajedur R. Akanda

An energy-based framework is developed to determine the fatigue strength parameters of the Basquin equation and the fatigue ductility parameters of the Manson–Coffin equation to predict high cycle fatigue (HCF) and low cycle fatigue (LCF) life of a steam turbine rotor base and weld materials. The proposed framework is based on assessing the complete energy necessary to cause fatigue failure of a material. This energy is considered as a fundamental material property and is known as the fatigue toughness. From the fatigue toughness and the experimentally determined fatigue lives at two different stress amplitudes, the cyclic parameters of the Ramberg–Osgood constitutive equation that describes the hysteresis stress–strain loop of a cycle are determined. Next, the coefficients and the exponents of the Basquin and the Manson–Coffin equations are computed from the fatigue toughness and the cyclic parameters of a material. The predicted fatigue life obtained from the present energy-based framework is found to be in a good agreement with the experimental data.


2014 ◽  
Vol 224 ◽  
pp. 21-26
Author(s):  
Dorota Kocańda ◽  
Andrzej Górka ◽  
Krzysztof Grzelak ◽  
Janusz Torzewski ◽  
Ellina Łunarska ◽  
...  

In the paper low (LCF) and high cycle fatigue (HCF) behavior of the S355J2 low alloyed steel after surface frictional-mechanical treatment in a corrosive environment (3.5 % NaCl ) has been presented. The treatment was used in order to improve mechanical and fatigue properties of the steel. Obtained experimental results indicate an insignificant improvement of mechanical and fatigue properties of the strengthened steel under the conditions of corrosion at constant amplitude cyclic loading. It is particularly noticeable in the range of low-cycle fatigue.


2018 ◽  
Vol 941 ◽  
pp. 2081-2086
Author(s):  
Masaki Yokoi ◽  
Tatsuya Kobayashi ◽  
Ikuo Shohji

Tensile and low cycle fatigue properties of Sn-3.5Ag-0.5Cu-0.07Ni-0.01Ge (mass%) lead-free solder were investigated using miniature size specimens and obtained data were compared to those of Sn-3.0Ag-0.5Cu (mass%). The microstructure of Sn-3.5Ag-0.5Cu-0.07Ni-0.01Ge consists of dendritic β-Sn phases and ternary eutectic phases surrounding them which are composed of β-Sn, (Cu,Ni)6Sn5 and Ag3Sn. Tensile strength and 0.1% proof stress of Sn-3.5Ag-0.5Cu-0.07Ni-0.01Ge are superior to those of Sn-3.0Ag-0.5Cu at 25°C and 150°C. However, elongation of it is inferior to that of Sn-3.0Ag-0.5Cu at both temperatures. Fatigue lives of both alloys obey the Manson-Coffin equation and are analogous at 25°C. Although fatigue lives of both alloys decrease at 150°C, the fatigue life of Sn-3.5Ag-0.5Cu-0.07Ni-0.01Ge is inferior to that of Sn-3.0Ag-0.5Cu. At 150°C, the crack mainly progresses at grain boundaries of recrystallized grains. Sn-3.5Ag-0.5Cu-0.07Ni-0.01Ge has several grain boundaies which can be the origin of the crack so that fatigue lives degrade at 150°C.


2020 ◽  
Vol 841 ◽  
pp. 3-8
Author(s):  
Kayo Hasegawa ◽  
Tatsuo Hayashi ◽  
Motoaki Morita ◽  
Shinichi Motoda

Effect of the plating thicknesses on tensile and fatigue properties of hot-dip galvanized steel at room temperature was evaluated. The galvanized steel with thickness of 100 μm and 200 μm were prepared. Both microstructures of η-phase and δ1-phase were similar with each other. In the comparison with the galvanized steel with thickness of 100 μm, the microstructure of ζ-phase for the galvanized steel with thickness of 200 μm was blunt columnar structure due to long immersion time. Tensile and fatigue strengths for a galvanized steel are sensitive to the microstructure of the galvanized layer. The tensile strength and the strength of fatigue limit for the galvanized steel with thickness of 200 μm were smaller than that of 100 μm. In the galvanized steel with thickness of 200 μm, the peeling at plating layer easily occurred. The exfoliated sites have the potential to become subcracks. As the result, the main crack may propagate at early cycles.


2007 ◽  
Vol 29-30 ◽  
pp. 117-122 ◽  
Author(s):  
Terry C. Lowe

Recent research on the fatigue properties of nanostructured metals and alloys has shown that they generally possess superior high cycle fatigue performance due largely to improved resistance to crack initiation. However, this advantage is not consistent for all nanostructured metals, nor does it extend to low cycle fatigue. Since nanostructures are designed and controlled at the approximately the same size scale as the defects that influence crack initiation attention to preexisting nanoscale defects is critical for enhancing fatigue life. This paper builds on the state of knowledge of fatigue in nanostructured metals and proposes an approach to understand and improve fatigue life using existing experimental and computational methods for nanostructure design.


2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Tatsuya Kobayashi ◽  
Kyosuke Kobayashi ◽  
Kohei Mitsui ◽  
Ikuo Shohji

Tensile and low cycle fatigue properties of Sn-5Sb (mass%) and Sn-10Sb (mass%) were investigated using miniature size specimens, and fracture behaviors of the specimens were observed. Tensile strength and 0.1% proof stress of both alloys decrease with increasing the temperature. The tensile strength and 0.1% proof stress of Sn-10Sb are higher than those of Sn-5Sb at 25°C. Elongation of Sn-5Sb decreases with increasing the temperature except for a strain rate of 2 × 10−1 s−1, while Sn-10Sb increases with increasing temperature. Although elongation of Sn-10Sb is lower than that of Sn-5Sb at 25°C, the difference between them is small at 150°C. Chisel-point fracture was observed in both alloys regardless of conditions of the tensile test. The low cycle fatigue lives of Sn-5Sb and Sn-10Sb alloys obey the Manson–Coffin equation, and the fatigue ductility exponent, α, was 0.54 for Sn-5Sb and 0.46 for Sn-10Sb in the temperature range from 25°C to 150°C. On the basis of the observation of fractured specimens and the investigation of α, it was clarified that the crack progress can be delayed by the formation of coarse SbSn compounds in the Sn-Sb alloy, and thus the fatigue properties can be improved.


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