scholarly journals Hybrid Materials Based on Fly Ash, Metakaolin, and Cement for 3D Printing

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6874
Author(s):  
Joanna Marczyk ◽  
Celina Ziejewska ◽  
Szymon Gądek ◽  
Kinga Korniejenko ◽  
Michał Łach ◽  
...  

Nowadays, one very dynamic development of 3D printing technology is required in the construction industry. However, the full implementation of this technology requires the optimization of the entire process, starting from the design of printing ideas, and ending with the development and implementation of new materials. The article presents, for the first time, the development of hybrid materials based on a geopolymer or ordinary Portland cement matrix that can be used for various 3D concrete-printing methods. Raw materials used in the research were defined by particle size distribution, specific surface area, morphology by scanning electron microscopy, X-ray diffraction, thermal analysis, radioactivity tests, X-ray fluorescence, Fourier transform infrared spectroscopy and leaching. The geopolymers, concrete, and hybrid samples were described according to compressive strength, flexural strength, and abrasion resistance. The study also evaluates the influence of the liquid-to-solid ratio on the properties of geopolymers, based on fly ash (FA) and metakaolin (MK). Printing tests of the analyzed mixtures were also carried out and their suitability for various applications related to 3D printing technology was assessed. Geopolymers and hybrids based on a geopolymer matrix with the addition of 5% cement resulted in the final materials behaving similarly to a non-Newtonian fluid. Without additional treatments, this type of material can be successfully used to fill the molds. The hybrid materials based on cement with a 5% addition of geopolymer, based on both FA and MK, enabled precise detail printing.

Author(s):  
Celalettin Değerli ◽  
Sedef Nehir El

Three dimensional (3D) printing technology, have been quite popular in recent years. It came out first in the area of material production, but now, it has been applied on the other possible fields like food production. In this review, historical period of 3D printing, 3D printer types and working principles, studies on 3D food printing until today and the raw materials used in this studies were investigated. Studies on food printing was also categorised according to food types. Also, the impacts of 3D printing technology on food sector from the point of producer and consumer and future needs were discussed.


2012 ◽  
Vol 51 ◽  
pp. 53-55 ◽  
Author(s):  
W. Otten ◽  
R. Pajor ◽  
S. Schmidt ◽  
P.C. Baveye ◽  
R. Hague ◽  
...  

Mechanik ◽  
2019 ◽  
Vol 92 (4) ◽  
pp. 285-287 ◽  
Author(s):  
Marcin Snopczyński ◽  
Jarosław Kotliński ◽  
Ireneusz Musiałek

With the development of 3D printing technology, there is a development in the use of new printing materials. In practice, it often happens that the constructor does not have full data about the material that he wants to use. The article presents the results of tests of tensile strength of samples printed using the FDM method. 3D printing using the FDM method is widespread, however, the properties of the materials used in this method are still not fully understood. The aim of the research was to obtain information on strength parameters that form the basis for further analyzes.


Author(s):  
Angeles Castro-Sastre ◽  
Ana Isabel Fernández-Abia ◽  
Pablo Rodriguez-Gonzalez ◽  
Susana Martínez-Pellitero ◽  
Joaquin Barreiro

2019 ◽  
Vol 10 (1) ◽  
pp. 12 ◽  
Author(s):  
Mima Kurian ◽  
Ross Stevens ◽  
Kathryn McGrath

A synthetic technique inspired by the biomineralisation process in nacre has been previously reported to be effective in replicating the nanostructural elements of nacre in 2D chitosan hydrogel films. Here we evaluate the applicability of this synthetic biomineralisation technique, herein called the McGrath method, in replicating the flat tabular morphology of calcium carbonate and other nanostructural elements obtained when 2D chitosan hydrogel films were used, on a 3D porous chitosan hydrogel-based scaffold, hence developing 3D chitosan-calcium carbonate composites. Nozzle extrusion-based 3D printing technology was used to develop 3D porous scaffolds using chitosan hydrogel as the printing ink in a custom-designed 3D printer. The rheology of the printing ink and print parameters were optimised in order to fabricate 3D cylindrical structures with a cubic lattice-based internal structure. The effects of various dehydration techniques, including air-drying, critical point-drying and freeze-drying, on the structural integrity of the as-printed scaffolds from the nano to macroscale, were evaluated. The final 3D composite materials were characterised using scanning electron microscopy, X-ray diffraction and energy dispersive X-ray spectroscopy. The study has shown that McGrath method can be used to develop chitosan-calcium carbonate composites wherein the mineral and matrix are in intimate association with each other at the nanoscale. This process can be successfully integrated with 3D printing technology to develop 3D compartmentalised polymer-mineral composites.


Author(s):  
Mohd Nazri Ahmad ◽  
Ahmad Afiq Tarmeze ◽  
Amir Hamzah Abdul Rasib

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