scholarly journals Fly Ash as an Eco-Friendly Filler for Rigid Polyurethane Foams Modification

Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6604
Author(s):  
Monika Kuźnia ◽  
Anna Magiera ◽  
Beata Zygmunt-Kowalska ◽  
Katarzyna Kaczorek-Chrobak ◽  
Kinga Pielichowska ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Polyurethane Foams ◽  
Mechanical And Thermal Properties ◽  
Rigid Polyurethane Foam ◽  
Structure And Properties ◽  
Rigid Polyurethane Foams ◽  
Polyurethane Composites ◽  
Thermal Stability Of

There is currently a growing demand for more effective thermal insulation materials with the best performance properties. This research paper presents the investigation results on the influence of two types of filler on the structure and properties of rigid polyurethane foam composites. Fly ash as a product of coal combustion in power plants and microspheres of 5, 10, 15, and 20 wt.%, were used as rigid polyurethane foams modifiers. The results of thermal analysis, mechanical properties testing, and cellular structure investigation performed for polyurethane composites show that the addition of fly ash, up to 10 wt.%, significantly improved the majority of the tested parameters. The use of up to 20 wt.% of microspheres improves the mechanical and thermal properties and thermal stability of rigid polyurethane foams.

scholarly journals Preparation of Synthetic Zeolites from Coal Fly Ash by Hydrothermal Synthesis

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1267
Author(s):  
David Längauer ◽  
Vladimír Čablík ◽  
Slavomír Hredzák ◽  
Anton Zubrik ◽  
Marek Matik ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Coal Fly Ash ◽  
Thermal Power ◽  
Product Analysis ◽  
Coal Combustion Products ◽  
X Ray ◽  
Wide Range ◽  
Silica Alumina

Large amounts of coal combustion products (as solid products of thermal power plants) with different chemical and physical properties cause serious environmental problems. Even though coal fly ash is a coal combustion product, it has a wide range of applications (e.g., in construction, metallurgy, chemical production, reclamation etc.). One of its potential uses is in zeolitization to obtain a higher added value of the product. The aim of this paper is to produce a material with sufficient textural properties used, for example, for environmental purposes (an adsorbent) and/or storage material. In practice, the coal fly ash (No. 1 and No. 2) from Czech power plants was firstly characterized in detail (X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), particle size measurement, and textural analysis), and then it was hydrothermally treated to synthetize zeolites. Different concentrations of NaOH, LiCl, Al2O3, and aqueous glass; different temperature effects (90–120 °C); and different process lengths (6–48 h) were studied. Furthermore, most of the experiments were supplemented with a crystallization phase that was run for 16 h at 50 °C. After qualitative product analysis (SEM-EDX, XRD, and textural analytics), quantitative XRD evaluation with an internal standard was used for zeolitization process evaluation. Sodalite (SOD), phillipsite (PHI), chabazite (CHA), faujasite-Na (FAU-Na), and faujasite-Ca (FAU-Ca) were obtained as the zeolite phases. The content of these zeolite phases ranged from 2.09 to 43.79%. The best conditions for the zeolite phase formation were as follows: 4 M NaOH, 4 mL 10% LiCl, liquid/solid ratio of 30:1, silica/alumina ratio change from 2:1 to 1:1, temperature of 120 °C, process time of 24 h, and a crystallization phase for 16 h at 50 °C.

Bio-based Polyurethane-clay Nanocomposite Foams: Systheses and Properties

2009 ◽  
Vol 1188 ◽  
Author(s):  
Min Liu ◽  
Zoran S. Petrovic ◽  
Yijin Xu
Keyword(s):  
Thermal Conductivity ◽  
Thermal Insulation ◽  
Cell Structure ◽  
Polyurethane Foams ◽  
Mechanical And Thermal Properties ◽  
Cell Content ◽  
Modified Clay ◽  
Rigid Polyurethane Foams ◽  
Nanocomposite Foams ◽  
Organically Modified

AbstractStarting from a bio-based polyol through modification of soybean oil, BIOH™ X-210, two series of bio-based polyurethanes-clay nanocomposite foams have been prepared. The effects of organically-modified clay types and loadings on foam morphology, cell structure, and the mechanical and thermal properties of these bio-based polyurethanes-clay nanocomposite foams have been studied with optical microscopy, compression test, thermal conductivity, DMA and TGA characterization. Density of nanocomposite foams decreases with the increase of clay loadings, while reduced 10% compressive stress and yield stress keep constant up to 2.5% clay loading in polyol. The friability of rigid polyurethane-clay nanocomposite foams is high than that of foam without clay, and the friability for nanofoams from Cloisite® 10A is higher than that from 30B at the same clay loadings. The incorporation of clay nanoplatelets decreases the cell size in nanocomposite foams, meanwhile increases the cell density; which would be helpful in terms of improving thermal insulation properties. All the nanocomposite foams were characterized by increased closed cell content compared with the control foam from X-210 without clay, suggesting the potential to improve thermal insulation of rigid polyurethane foams by utilizing organically modified clay. Incorporation of clay into rigid polyurethane foams results in the increase in glass transition temperature: the Tg increased from 186 to 197 to 204 °C when 30B concentration in X-210 increased from 0 to 0.5 to 2.5%, respectively. Even though the thermal conductivity of nanocomposite foams from 30B is lower than or equal to that of rigid polyurethane control foam from X-210, thermal conductivity of nanocomposite foams from 10A is higher than that of control at all 10A concentrations. The reason for this abnormal phenomenon is not clear at this moment; investigation on this is on progress.

The Latest Research in Mongolia on the Utilization of Coal Combustion By-Products

2021 ◽  
Vol 323 ◽  
pp. 8-13
Author(s):  
Jadambaa Temuujin ◽  
Damdinsuren Munkhtuvshin ◽  
Claus H. Ruescher
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Thermal Power ◽  
Thermal Power Plants ◽  
Power Stations ◽  
Thermal Power Stations ◽  
Coal Ashes ◽  
By Products

With a geological reserve of over 170 billion tons, coal is the most abundant energy source in Mongolia with six operating thermal power stations. Moreover, in Ulaanbaatar city over 210000 families live in the Ger district and use over 800000 tons of coal as a fuel. The three thermal power plants in Ulaanbaatar burn about 5 million tons of coal, resulting in more than 500000 tons of coal combustion by-products per year. Globally, the ashes produced by thermal power plants, boilers, and single ovens pose serious environmental problems. The utilization of various types of waste is one of the factors determining the sustainability of cities. Therefore, the processing of wastes for re-use or disposal is a critical topic in waste management and materials research. According to research, the Mongolian capital city's air and soil quality has reached a disastrous level. The main reasons for air pollution in Ulaanbaatar are reported as being coal-fired stoves of the Ger residential district, thermal power stations, small and medium-sized low-pressure furnaces, and motor vehicles. Previously, coal ashes have been used to prepare advanced materials such as glass-ceramics with the hardness of 6.35 GPa, geopolymer concrete with compressive strength of over 30 MPa and zeolite A with a Cr (III) removal capacity of 35.8 mg/g. Here we discuss our latest results on the utilization of fly ash for preparation of a cement stabilized base layer for paved roads, mechanically activated fly ash for use in concrete production, and coal ash from the Ger district for preparation of an adsorbent. An addition of 20% fly ash to 5-8% cement made from a mixture of road base gave a compressive strength of ~ 4MPa, which exceeds the standard. Using coal ashes from Ger district prepared a new type of adsorbent material capable of removing various organic pollutants from tannery water was developed. This ash also showed weak leaching characteristics in water and acidic environment, which opens up an excellent opportunity to utilize.

Cooperative effect of rapeseed oil-based polyol and egg shells on the structure and properties of rigid polyurethane foams

2020 ◽  
Vol 90 ◽  
pp. 106696 ◽  
Author(s):  
Milena Leszczyńska ◽  
Joanna Ryszkowska ◽  
Leonard Szczepkowski ◽  
Maria Kurańska ◽  
Aleksander Prociak ◽  
...  
Keyword(s):  
Rapeseed Oil ◽  
Cooperative Effect ◽  
Polyurethane Foams ◽  
Structure And Properties ◽  
Rigid Polyurethane Foams ◽  
Egg Shells

scholarly journals Analysis of Content of Selected Critical Elements in Fly Ash

2016 ◽  
Vol 62 (1) ◽  
pp. 31-36 ◽  
Author(s):  
Dorota Makowska ◽  
Faustyna Wierońska
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Raw Materials ◽  
Coal Fly Ash ◽  
New Mineral ◽  
The European Union ◽  
Cobalt Chromium ◽  
Critical Elements ◽  
Potential Source

AbstractPursuant to the new mineral policy of the European Union, searching for new sources of raw materials is required. Coal fly ash has long been considered as a potential source of a number of critical elements. Therefore, it is important to monitor the contents of the critical elements in fly ash from coal combustion. The paper presents the results of examinations of the contents of selected elements, i.e. beryllium, cobalt, chromium and germanium in fly ash from Polish power plants. The results of the conducted investigations indicate that the examined ash samples from bituminous coal combustion cannot be treated as a potential source of the analysed critical elements. The content of these elements in ash, though slightly higher than their average content in the sedimentary rocks, is, however, not high enough to make their recovery technologically and economically justified at this moment.

scholarly journals Composites of Rigid Polyurethane Foams Reinforced with POSS

Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 336 ◽  
Author(s):  
Sylwia Członka ◽  
Anna Strąkowska ◽  
Krzysztof Strzelec ◽  
Agnieszka Adamus-Włodarczyk ◽  
Agnė Kairytė ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Properties ◽  
Water Absorption ◽  
Viscoelastic Behavior ◽  
Physical And Mechanical Properties ◽  
Polyurethane Foams ◽  
Bending Test ◽  
Mechanical And Thermal Properties ◽  
Rigid Polyurethane Foams ◽  
Cell Shapes

Rigid polyurethane foams (RPUFs) were successfully modified with different weight ratios (0.5 wt%, 1.5 wt% and 5 wt%) of APIB-POSS and AEAPIB-POSS. The resulting foams were evaluated by their processing parameters, morphology (Scanning Electron Microscopy analysis, SEM), mechanical properties (compressive test, three-point bending test and impact strength), viscoelastic behavior (Dynamic Mechanical Analysis, DMA), thermal properties (Thermogravimetric Analysis, TGA, and thermal conductivity) and application properties (contact angle, water absorption and dimensional analysis). The results showed that the morphology of modified foams is significantly affected by the type of the filler and filler content, which resulted in inhomogeneous, irregular, large cell shapes and further affected the physical and mechanical properties of resulting materials. RPUFs modified with APIB-POSS represent better mechanical and thermal properties compared to the RPUFs modified with AEAPIB-POSS. The results showed that the best results were obtained for RPUFs modified with 0.5 wt% of APIB-POSS. For example, in comparison with unfilled foam, compositions modified with 0.5 wt% of APIB-POSS provide greater compression strength, better flexural strength and lower water absorption.

scholarly journals Anti-flammability, mechanical and thermal properties of bio-based rigid polyurethane foams with the addition of flame retardants

RSC Advances ◽  
2020 ◽  
Vol 10 (53) ◽  
pp. 32156-32161
Author(s):  
Guangyu Zhang ◽  
Xiaoqi Lin ◽  
Qinqin Zhang ◽  
Kaisen Jiang ◽  
Weisheng Chen ◽  
...  
Keyword(s):  
Thermal Properties ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Polyurethane Foams ◽  
Mechanical And Thermal Properties ◽  
Rigid Polyurethane Foams ◽  
Flame Retardant Properties

Bio-based rigid polyurethane foams with the addition of flame retardant exhibit preferable flame-retardant properties.

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