scholarly journals Influence of Material Parameters on the Contact Pressure Characteristics of a Multi-Disc Clutch

Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6391
Author(s):  
Yujian Liu ◽  
Man Chen ◽  
Liang Yu ◽  
Liang Wang ◽  
Yuqing Feng
Keyword(s):  
Numerical Model ◽  
Pressure Distribution ◽  
Contact Pressure ◽  
Pressure Difference ◽  
Element Model ◽  
Maximum Pressure ◽  
Material Parameters ◽  
Pressure Experiment ◽  
Distribution Index ◽  
The Stability

As an essential part of the transmission, the life of the clutch directly affects the stability of the transmission. In this paper, a finite element model and a thermodynamic numerical model of a multi-disc clutch are established to investigate the influence of material parameters on the contact pressure distribution. The pressure distribution index (PDI) is firstly proposed to evaluate the pressure difference among friction pairs. Moreover, the correctness of the numerical model is verified by the clutch static pressure experiment. The results show that increasing the elastic modulus and Poisson’s ratio of the backplate can effectively improve the uniformity of the contact pressure. However, the variations in material parameters of other clutch components can not easily smooth the pressure difference. Therefore, optimized material parameters for the clutch are proposed, where the maximum pressure and temperature differences are reduced by about 27.2% and 10.3%, respectively.

Visualization of Contact-Pressure Distribution between Material and Backing Plate in Friction Stir Processing

2018 ◽  
Vol 765 ◽  
pp. 199-203
Author(s):  
Takahiro Ohashi ◽  
Xin Tong ◽  
Zi Jie Zhao ◽  
Hamed Mofidi Tabatabaei ◽  
Tadashi Nishihara
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Friction Stir Processing ◽  
Maximum Pressure ◽  
Height Distribution ◽  
Contact Pressure Distribution ◽  
Friction Stir ◽  
Backing Plate ◽  
Load Sensor ◽  
Tool Position

In this study, the authors evaluated pressure distribution on a backing plate in friction-stir processing (FSP) utilizing an embedded pressure pin connected to a load sensor. They conducted FSP on aluminum alloy plates repeatedly offsetting the path-lines from the center of the pin and recorded change of forming pressure with tool position, which was compiled from the bearing load of the pin. The authors mapped the results to visualize the two-dimensional contact pressure distribution on a backing plate during FSP. They then compared the height distribution of the wall fabricated by friction-stir forming (FSF) utilizing a die having a groove with the observed distribution of pressure. Consequently, maximum pressure was observed beneath the rim of the tool probe at the retreating side (RS), and the highest points of the wall were observed at the RS.

Analysis of Contact Pressure Distribution on 3-Bolt Self-Energized Connector Seals

2009 ◽  
Author(s):  
Rajeev Madazhy ◽  
Sheril Mathews ◽  
Erik Howard
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Pressure Distribution ◽  
Contact Pressure ◽  
Maximum Pressure ◽  
Operating Pressure ◽  
Seal Ring ◽  
Contact Pressure Distribution ◽  
Element Analysis ◽  
Novel Design

A novel design using 3 bolts for a self-energized seal connector is proposed for quick assembly applications. Contact pressure distribution on the surface of the seal ring during initial bolt-up and subsequent operating pressure is analyzed for 3″ and 10″ connectors using Finite Element Analysis. FEA is performed on a 3″ and 10″ ANSI RF flange assembly and contact pressure distribution on the RF gasket is compared with the tapered seal ring assemblies. Hydrostatic tests are carried out for the tapered seal and ANSI bolted connectors to evaluate maximum pressure at which leak occurs for both size assemblies.

Elastic-Plastic Partial Slip Rolling Wheel-Rail Contact With an Oblique Rail Crack

2004 ◽  
Author(s):  
Yung-Chuan Chen ◽  
Jao-Hwa Kuang
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Friction Force ◽  
Element Model ◽  
Partial Slip ◽  
Contact Pressure Distribution ◽  
Tractive Force ◽  
Plastic Energy ◽  
Elastic Plastic ◽  
Pressure Distributions

The effect of rail surface crack on the wheel-rail contact pressure distribution under partial slip rolling was studied in this work. The elastic-plastic finite element model was employed for stress analyses. The numerical simulations were used to explore the effects of the contact distances and tractive force on the normal and tangential contact pressure distributions, tip plastic energy and critical wheel applied load. Contact elements were used to simulate the interaction between wheel and rail and crack surfaces. Numerical results indicate that the contact pressure distributions are significantly affected by the rail crack. Traditional contact theories are not available to describe the contact pressure distribution on the contact crack surfaces. Results also indicate that a higher friction force on the contact crack surfaces is observed for wheel subjected a larger tractive force. A larger crack surfaces friction force can reduce the sliding between crack surfaces and leads to a smaller tip plastic energy.

scholarly journals Research on Contact Pressure Distribution of Pad

2018 ◽  
Vol 198 ◽  
pp. 01002
Author(s):  
Dong Chen ◽  
Guofeng Zou
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Working Condition ◽  
Great Influence ◽  
Element Model ◽  
Disc Brake ◽  
Contact Pressure Distribution ◽  
Structural Coupling ◽  
Emergency Braking ◽  
Force Characteristics

A simplified thermo-structural coupling finite element model of disc brake was developed. The contact pressure distribution of new pad was simulated under an emergency braking condition. The result shows that the contact pressure distribution of pad is not uniform when the new pad is in normal working condition. The inhomogeneity of the contact pressure is a critical cause of tangential partial wear. Compared the contact pressure distribution of new pad, uniform wear pad and tangential partial wear pad, the influence of wear amount and tangential partial wear on the contact pressure of pad was investigated. The results prove that the influence of wear amount on the contact pressure of pad is very small, while tangential partial wear has a great influence on the contact pressure of pad. The wear and force characteristics of pad are analyzed. The wear of its life cycle of pad is obtained, and the reliability and accuracy of the simulation are verified.

scholarly journals Entropy-Based Method to Evaluate Contact-Pressure Distribution for Assembly-Accuracy Stability Prediction

Entropy ◽  
2019 ◽  
Vol 21 (3) ◽  
pp. 322 ◽  
Author(s):  
Xiao Chen ◽  
Xin Jin ◽  
Ke Shang ◽  
Zhijing Zhang
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Strain Energy ◽  
Original Method ◽  
Stability Prediction ◽  
Improved Method ◽  
Contact Pressure Distribution ◽  
Assembly Accuracy ◽  
Significant Research ◽  
The Stability

Assembly accuracy and accuracy stability prediction are significant research directions for improving the reliability and efficiency of precision assembly. In this study, an improved method for assembly accuracy stability prediction, based on the contact-pressure distribution entropy, is presented. By using the contact-pressure distribution as the evaluation parameter instead of the strain-energy distribution, the improved method can not only predict the assembly accuracy of precision assembly more efficiently, but also predict the stability of the assembly accuracy with variations in the ambient temperature. The contact pressure has a clearer mechanical significance than strain energy density in the assembly process, which can be used to distinguish the actual contact area from the contact surface. Hence, the improved method is more efficient and accurate than the original. This study utilizes the same case used in the original method and an additional case from the actual production process to verify the improved method. The correctness and validity of the improved method are proved by these case studies.

scholarly journals Contact Pressure Distribution in Joints Formed by V-Band Clamps

2014 ◽  
Vol 1016 ◽  
pp. 34-38 ◽  
Author(s):  
Simon Barrans ◽  
Goodarz Khodabakhshi ◽  
Qiang Xu
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Three Dimensional ◽  
Element Model ◽  
Process Equipment ◽  
Essential Information ◽  
V Band ◽  
Dimensional Finite Element ◽  
Interface Contact ◽  
Three Dimensional Finite Element

V-band clamps offer an efficient clamping solution in diverse applications including process equipment, exhaust systems and air handling. This paper studies the distribution of interface contact pressure between the V-band and flange when the coupling is established. The determination of the contact area and pressure distribution in a joint is essential information, as it determines the integrity of the coupling. A three dimensional finite element model has been developed for this purpose. Contrary to the previous assumption in developing axisymmetric models, the 3D results showed that the contact pressure is non-uniform around the circumference of V-band with maximum contact pressure near the T-bolt area. This is in agreement with the theory in the literature. The presence and magnitude of friction has a noticeable influence on the form of the interface pressure distribution curve. It is also shown that the diameter of the band interacts with the effect of friction.

A New Prediction Methodology For Dynamic Contact Pressure Distribution In A Disc Brake

2012 ◽  
Author(s):  
Abd Rahim Abu Bakar ◽  
Mohd Kameil Abdul Hamid ◽  
Huajiang Ouyang
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Pressure Distribution ◽  
Surface Topography ◽  
Contact Pressure ◽  
Dynamic Contact ◽  
Element Model ◽  
Disc Brake ◽  
Contact Pressure Distribution ◽  
Static Contact

Taburan tekanan sentuhan dinamik masih lagi tidak dapat diukur secara uji kaji. Ini menjadikan kaedah berangka melalui analisis unsur terhingga merupakan pilihan alternatif yang terbaik bagi tujuan tersebut. Namun begitu, model unsur terhingga yang dibina perlu terlebih dahulu diujisahkan agar hasil ramalan yang diperolehi memuaskan dan realistik. Kertas kerja ini mencadangkan dan menjalankan pengujisahan ke atas model secara tiga peringkat iaitu mengujisahkan aspek kelakuan dinamik pada setiap komponen brek cakera dan juga pemasangan selain daripada pengujisahan tekanan sentuhan statik dengan keputusan daripada pengujian. Model 3-dimensi telah dibina berdasarkan komponen sebenar. Permukaan topografi bahan geseran diambilkira dan dimodelkan dalam model unsur terhingga. Hasil analisis mencatatkan keputusan yang memberangsangkan di mana model menunjukkan persamaan dengan keputusan uji kaji bagi kelakukan dinamik dan juga tekanan sentuhan statik. Setelah model diujisahkan, analisis tekanan sentuhan dinamik dilakukan. Kata kunci: brek cakera, tekanan sentuhan dinamik, topografi permukaan, ujian sentuhan, analisis modal, unsur terhingga The dynamic contact pressure distribution in a disc brake system remains impossible to measure through experimental methods. This makes numerical analysis using the finite element method an indispensable alternative tool to its prediction. However, the finite element model must first be validated through appropriate analyses so that realistic predicted results can be obtained. This paper proposes and carries out a three-stage validation methodology: validating the dynamic aspect of each brake component and the brake assembly using modal testing data and the contact aspect using the experimental results of static contact pressure. A detailed 3-dimensional finite element model of an actual disc brake was developed. Brake pad surface topography is also taken into consideration. Good agreement is achieved between predicted and experimental results both in modal analysis and static contact pressure distributions. Once a validated model was obtained, contact analysis for dynamic condition of the disc brake is performed. Key words: disc brake, dynamic contact pressure, surface topography, contact tests, modal analysis, finite element

Rim Slip and Bead Fitment of Tires: Analysis and Design2

2006 ◽  
Vol 34 (1) ◽  
pp. 38-63 ◽  
Author(s):  
C. Lee
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Frictional Torque ◽  
Finite Element Analyses ◽  
Inflation Pressure ◽  
Contact Pressure Distribution ◽  
Design Modification ◽  
Iterative Design ◽  
Slip Resistance ◽  
Braking Torque

Abstract A tire slips circumferentially on the rim when subjected to a driving or braking torque greater than the maximum tire-rim frictional torque. The balance of the tire-rim assembly achieved with weight attachment at certain circumferential locations in tire mounting is then lost, and vibration or adverse effects on handling may result when the tire is rolled. Bead fitment refers to the fit between a tire and its rim, and in particular, to whether a gap exists between the two. Rim slip resistance, or the maximum tire-rim frictional torque, is the integral of the product of contact pressure, friction coefficient, and the distance to the wheel center over the entire tire-rim interface. Analytical solutions and finite element analyses were used to study the dependence of the contact pressure distribution on tire design and operating attributes such as mold ring profile, bead bundle construction and diameter, and inflation pressure, etc. The tire-rim contact pressure distribution consists of two parts. The pressure on the ledge and the flange, respectively, comes primarily from tire-rim interference and inflation. Relative contributions of the two to the total rim slip resistance vary with tire types, depending on the magnitudes of ledge interference and inflation pressure. Based on the analyses, general guidelines are established for bead design modification to improve rim slip resistance and mountability, and to reduce the sensitivity to manufacturing variability. An iterative design and analysis procedure is also developed to improve bead fitment.

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