scholarly journals Evolution of Microstructure in Friction Stir Processed Dissimilar CuZn37/AA5056 Stir Zone

Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5208
Author(s):  
Anna Zykova ◽  
Andrey Chumaevskii ◽  
Anastasia Gusarova ◽  
Denis Gurianov ◽  
Tatiana Kalashnikova ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Fracture Surface ◽  
Main Type ◽  
Phase Evolution ◽  
Stir Zone ◽  
Diffusion Reaction ◽  
Exothermic Effect ◽  
Zone Formation ◽  
Friction Stir ◽  
Evolution Of Microstructure

Dissimilar friction stir processing on CuZn37/AA5056 was performed to study structural and phase evolution of a friction stir zone. Formation of 5–10 μm intermetallic compounds (IMCs) such as Al2Cu was the main type of diffusion reaction between copper and aluminum. Other alloying elements such as Mg and Zn were forced out of the forming Al2Cu grains and dissolved in the melt formed due to exothermic effect of the Al2Cu formation. When solidified, these Zn-enriched zones were represented by α-Al+Al2Cu+Zn phases or α-Al+Al2Cu+Zn+MgZn regions. Eutectic Zn+MgZn was undoubtedly formed the melt after stirring had stopped. These zones were proven to be weak ones with respect to pull-off test since MgZn was detected on the fracture surface. Tensile strength of the stirred zone metal was achieved at the level of that of AA5056.

scholarly journals Microstructural and Fracture Surface Study of Friction Stir Welded AA5082-AA7075 Butt Joints

2020 ◽  
Vol 5 (1) ◽  
pp. 49-56
Author(s):  
Gaurav Kumar ◽  
◽  
Rajeev Kumar ◽  
Ratnesh Kumar
Keyword(s):  
Tensile Strength ◽  
Fatigue Life ◽  
Fracture Surface ◽  
Microstructural Analysis ◽  
Butt Joints ◽  
Friction Stir ◽  
Three Samples ◽  
Mode Of Failure ◽  
Microstructural Behavior ◽  
Scanning Electron

In this study, experiments were performed to analyze the fracture surface and microstructural behavior of friction stir welded (FSW) AA5082-AA7075butt joints. Three samples at varying speeds and constant feed were prepared to identify optimum tool speed to produce FSW AA5082-AA7075 butt joints having maximum tensile strength and fatigue life. A scanning electron microscope (SEM) was used to analyze microstructure and fracture surfaces. The samples prepared exhibited a considerable difference in their fatigue life and tensile strength. Microstructural analysis showed the refinement of grains present in the stir zone (SZ), also known as the weld nugget, and thermo-mechanically affected zone (TMAZ). The study of the fracture surface showed that the mode of failure was ductile in nature

Stir zone material flow patterns during friction stir welding of heavy gauge AA5056 workpieces and stability of its mechanical properties

2021 ◽  
Vol 23 (4) ◽  
pp. 140-154
Author(s):  
Tatiana Kalashnikova ◽  
◽  
Vladimir Beloborodov ◽  
Kseniya Osipovich ◽  
Andrey Vorontsov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Friction Stir Welding ◽  
Elevated Temperatures ◽  
Thin Sheet ◽  
Stir Zone ◽  
Clear Correlation ◽  
Material Structure ◽  
Friction Stir ◽  
Significant Difference

Introduction. Friction stir welding and processing are almost identical processes of severe plastic deformation at elevated temperatures. These technologies differ mainly in the purpose of its use: the formation of a hardened surface layer or producing a welded joint. However, it is known that both during welding and during processing of heavy gauge workpieces temperature gradients occur. As a result, the conditions of adhesive interaction, material plastic flow, and the formation of the stir zone change as compared to thin-sheet workpieces with fundamentally different heat dissipation rates. In this connection, the purpose of the work is to determine the regularities of the structure formation and stability of the mechanical properties in different directions in the material of 35-mm-thick aluminum-magnesium alloy samples produced by friction stir welding/processing. Research Methodology. The technique and modes of friction stir welding and processing of AA5056 alloy workpieces with a thickness of 35 mm are described. Data on the equipment used for mechanical tests and structural research are given. Results and discussion. The data obtained show the excess mechanical properties of the processing zone material over the base metal ones in all studied directions. Material structure heterogeneities after friction stir welding/processing of heavy gauge workpieces have no determining effect on the stir zone properties. At the same time, there is no clear correlation between the tensile strength values and the load application direction, nor is there any significant difference in mechanical properties depending on the location of the samples inside the stir zone. The average ultimate tensile strength values in the vertical, transverse, and longitudinal directions are 302, 295 and 303 MPa, respectively, with the yield strength values of 155, 153 and 152 MPa, and the relative elongation of 27.2, 27.5, 28.7 %.

scholarly journals Post corrosion tensile strength and failure of dissimilar friction stir welded aluminium alloys

2020 ◽  
Vol 326 ◽  
pp. 04008
Author(s):  
Madhav Raturi ◽  
Anirban Bhattacharya
Keyword(s):  
Tensile Strength ◽  
Aluminium Alloys ◽  
Base Material ◽  
Fracture Morphology ◽  
Stir Zone ◽  
Tensile Failure ◽  
Friction Stir ◽  
Corrosive Solution ◽  
Dissimilar Weld ◽  
Dissimilar Friction Stir Welding

The present study efforts towards appraising the effects of corrosion on the tensile and fracture behaviour of dissimilar friction stir welding (FSW) of aluminium alloys. Three different dissimilar FSW joints obtained between AA6061-T6 and AA7075-T651, AA6061-T6 and AA2014-T6, AA7075-T651 and AA2014-T6, using threaded pin profile with three flat faces (TIF) tool at rotational speed of 1200 rpm and welding speed of 98 mm/min. The maximum joint tensile strength was achieved for AA7075-AA2014 joints followed by AA6061-AA2014 and least recorded for AA6061-AA7075 for as obtained FSW joints (non-corroded). The joints are further immersed into a corrosive solution for 1, 2, 7 and 14 days duration. The corrosion occurred all over the joint but much accelerated rate of exfoliation corrosion exists away from stir zone near the confluence of heat affected zone and base material irrespective of the advancing or retreating side. With increase in corrosion time the location of tensile failure shifted towards corroded region (AA6061-T6) instead of stir zone in dissimilar weld joint AA6061-AA2014, whereas it remained unchanged for other two joints. The fractured surfaces of AA6061-AA2014 FSW joints reveals the articulated view of pits and fracture morphology advocating the loss in YS, UTS and % elongation with increases in immersion duration.

Investigations on microstructural and mechanical properties of friction stir welded AA 2024-T351

2020 ◽  
Vol 62 (8) ◽  
pp. 793-802
Author(s):  
Şefika Kasman ◽  
Sertan Ozan
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Welded Joints ◽  
Rotational Speed ◽  
Stir Zone ◽  
Tool Rotational Speed ◽  
Friction Stir ◽  
Aa 2024

Abstract In the present study, AA 2024-T351 plates with a thickness of 6 mm were joined using the friction stir welding technique with three different tool rotational speeds and two different pin profiles. Microstructural features and mechanical properties of welded joints were investigated. The grains in recrystallized regions along the stir zone were observed to be almost with invariable sizes. The grain size was revealed to increase with the increase in tool rotational speed. The average grain size was observed to dramatically increase from 2.3 μm to 5.6 μm for welded joints produced with pentagonal shaped pin. All the welded joints were observed to contain defects; the presence of defects exhibited a negative effect on the tensile properties of the welded joint. Most of the defects were observed to localize at the root region of joints. The joint, welded with the tool rotational speed of 250 rpm using pentagonal shaped pin, exhibited ultimate tensile strength with a value of 365 MPa. The ultimate tensile strength of welded joints was found to be higher with the decrease in the tool rotational speed. The welding efficiency of joints was compared with the ultimate tensile strength of base metal; notably, welding efficiency values between 46 % and 80 % were achieved. Microstructural characterizations revealed that Al2Cu (θ phase), Al2CuMg (S phase), and AlCuFeMnSi, Al7Cu2Fe intermetallic particles were dispersed in the stir zone.

Dissimilar Materials Joining between SSM 356-T6 and AA6061-T651 by Friction Stir Welding

2013 ◽  
Vol 372 ◽  
pp. 478-485 ◽  
Author(s):  
Chaiyoot Meengam ◽  
Muhamad Tehyo ◽  
Prapas Muangjunburee ◽  
Jessada Wannasin
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Welding Speed ◽  
Rotation Speed ◽  
Stir Zone ◽  
Weld Nugget ◽  
Friction Stir ◽  
Tool Rotation Speed ◽  
Base Materials ◽  
Tool Rotation

The aim of this research is to study the influence of welding parameters on the metallurgical and mechanical properties of friction stir welded butt joints of dissimilar aluminum alloy sheets between Semi-Solid Metal (SSM) 356-T6 and AA6061-T651 by Friction Stir Welding (FSW). The base materials of SSM 356-T6 and AA6061-T651 were located on the advancing side (AS) and on the retreating side (RS) respectively. The base materials were joined under different tool rotation speeds and welding speeds. The material flows from SSM 356 and AA6061-T651 were clearly visible in the weld nugget. In addition, the mixtures of fine equiaxed grain were observed in the stir zone. The increase in tool rotation speed results in the increase in tensile strength of the joints. As for welding speed associated with various tool rotation speeds, an increase in the welding speed affected lesser the base materials tensile strength up to an optimum value; after which its effect increased. Tensile elongation was generally greater at greater tool rotation speed. An averaged maximum tensile strength of 206.3 MPa was derived for a welded specimen produced at the tool rotation speed of 2,000 rpm associated with the welding speed of 80 mm/min. In the weld nugget, higher hardness was observed in the stir zone than in the thermo-mechanically affected zone. Away from the weld nugget, hardness levels increased back to the levels of the base materials.

scholarly journals Mechanical and Microstructure Properties on Al-Cu Joint processed by Friction Stir Welding: The effect of Tilt Angle Tool

2019 ◽  
Vol 16 (1) ◽  
pp. 56-61
Author(s):  
Jupri Jupri ◽  
Jon Affi ◽  
Devi Chandra ◽  
Mochamad Asrofi
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Fracture Surface ◽  
Tensile Test ◽  
Tilt Angle ◽  
Rotation Speed ◽  
Metal Flow ◽  
Friction Stir ◽  
Microstructure Observation

The tilt angle tool on Aluminum A5083 and Copper C11000 joint processed by Friction Stir Welding (FSW) was observed in this study. The rotation speed and transverse speed were used as a parameter process for 2500 rpm and 30 mm/min, respectively. The tensile test and microstructure observation were carried out to determine the tensile strength and metal flow on Al-Cu joint, respectively. The result shows that the highest tensile strength was in 2o tilt angle tool for 105 MPa. Its fracture surface was more close to Al and formed brittle formation.The metal flows of Al-Cu with 0o and 2o were not homogeneous and formed an agglomeration of Cu particle to Al surface.

The Mechanical Properties of Al-30Si Alloy by Friction Stir Processing

2011 ◽  
Vol 189-193 ◽  
pp. 3601-3604 ◽  
Author(s):  
Ye Hua Jiang ◽  
De Hong Lu ◽  
Ming Zhou ◽  
Shao Sheng Wei ◽  
Rong Zhou
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Friction Stir Processing ◽  
Tensile Behavior ◽  
Stir Zone ◽  
Hypereutectic Alloy ◽  
Friction Stir ◽  
Size And Morphology ◽  
Silicon Particles ◽  
Improvement Ratio

Friction stir processing (FSP) was applied to modify the surface of a hypereutectic alloy Al-30wt.%Si, the influence of FSP passes on the size and morphology of Si particles, the mechanical properties of the materials in the stir zone was investigated. In the nugget by FSP, the silicon particles were intensely refined to several micrometers and spheroidized, and the refinement and spheroidization degree increased with FSP passes. The tensile behavior of the alloy by FSP has typically plastic feature. With FSP passes increasing, the tensile strength and the elongation increased gradually, and the improvement ratio of the elongation is more obvious. The improvement is attributed to the spheroidization and refinement of silicon particles by FSP.

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