scholarly journals A 3D Analysis of Dendritic Solidification and Mosaicity in Ni-Based Single Crystal Superalloys

Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4904
Author(s):  
Felicitas Scholz ◽  
Mustafa Cevik ◽  
Philipp Hallensleben ◽  
Pascal Thome ◽  
Gunther Eggeler ◽  
...  

Ni-based single crystal superalloys contain microstructural regions that are separated by low-angle grain boundaries. This gives rise to the phenomenon of mosaicity. In the literature, this type of defect has been associated with the deformation of dendrites during Bridgman solidification. The present study introduces a novel serial sectioning method that allows to rationalize mosaicity on the basis of spatial dendrite growth. Optical wide-field micrographs were taken from a series of cross sections and evaluated using quantitative image analysis. This allowed to explore the growth directions of close to 2500 dendrites in a large specimen volume of approximately 450 mm3. The application of tomography in combination with the rotation vector base-line electron back-scatter diffraction method allowed to analyze how small angular differences evolve in the early stages of solidification. It was found that the microstructure consists of dendrites with individual growth directions that deviate up to ≈4° from the average growth direction of all dendrites. Generally, individual dendrite growth directions coincide with crystallographic <001> directions. The quantitative evaluation of the rich data sets obtained with the present method aims at contributing to a better understanding of elementary processes that govern competitive dendrite growth and crystal mosaicity.

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Durga Sankar Vavilapalli ◽  
Ambrose A. Melvin ◽  
F. Bellarmine ◽  
Ramanjaneyulu Mannam ◽  
Srihari Velaga ◽  
...  

AbstractIdeal sillenite type Bi12FeO20 (BFO) micron sized single crystals have been successfully grown via inexpensive hydrothermal method. The refined single crystal X-ray diffraction data reveals cubic Bi12FeO20 structure with single crystal parameters. Occurrence of rare Fe4+ state is identified via X-ray photoelectron spectroscopy (XPS) and X-ray absorption spectroscopy (XAS). The lattice parameter (a) and corresponding molar volume (Vm) of Bi12FeO20 have been measured in the temperature range of 30–700 °C by the X-ray diffraction method. The thermal expansion coefficient (α) 3.93 × 10–5 K−1 was calculated from the measured values of the parameters. Electronic structure and density of states are investigated by first principle calculations. Photoelectrochemical measurements on single crystals with bandgap of 2 eV reveal significant photo response. The photoactivity of as grown crystals were further investigated by degrading organic effluents such as Methylene blue (MB) and Congo red (CR) under natural sunlight. BFO showed photodegradation efficiency about 74.23% and 32.10% for degrading MB and CR respectively. Interesting morphology and microstructure of pointed spearhead like BFO crystals provide a new insight in designing and synthesizing multifunctional single crystals.


Author(s):  
Takeshi Tomiyama

Abstract Asari clam (or Manila clam) Ruditapes philippinarum is an important bivalve for local fisheries. This species exhibits a large variation in shell morphology, and the shell roundness tends to be greater in more unsuitable habitats. To test whether the increments in shell size parameters (length, height and width) were affected solely by environmental conditions or by internal factors such as initial shell shapes or growth rate, a field caging experiment was conducted at two different sites of unsuitable and suitable habitats in Matsukawaura Lagoon, Japan, where shell shapes of wild clams were significantly different between the habitats. In the experiment, clams were released from the two sites to the same site or to the other site and were re-collected after 3, 6 and 12 months of caging. Caged clams originating from unsuitable habitats and released to suitable habitats showed a reduction in shell height relative to shell length, while clams from suitable habitats introduced to unsuitable habitats showed marked increases in both shell height and width. Generalized linear mixed models suggested that the increase in shell height was affected largely by the release habitat (environment) whereas the increase in shell width was affected largely by the individual growth rate. These results suggest that marginal growths in shell height and width respond differently to external and internal factors of clams, resulting in plasticity in their shell shapes according to the environments to which they are translocated.


Author(s):  
Pornvitoo Rittinon ◽  
Ken Suzuki ◽  
Hideo Miura

Copper thin films are indispensable for the interconnections in the advanced electronic products, such as TSV (Trough Silicon Via), fine bumps, and thin-film interconnections in various devices and interposers. However, it has been reported that both electrical and mechanical properties of the films vary drastically comparing with those of conventional bulk copper. The main reason for the variation can be attributed to the fluctuation of the crystallinity of grain boundaries in the films. Porous or sparse grain boundaries show very high resistivity and brittle fracture characteristic in the films. Thus, the thermal conductivity of the electroplated copper thin films should be varied drastically depending on their micro texture based on the Wiedemann-Franz’s law. Since the copper interconnections are used not only for the electrical conduction but also for the thermal conduction, it is very important to quantitatively evaluate the crystallinity of the polycrystalline thin-film materials and clarify the relationship between the crystallinity and thermal properties of the films. The crystallinity of the interconnections were quantitatively evaluated using an electron back-scatter diffraction method. It was found that the porous grain boundaries which contain a significant amount of vacancies increase the local electrical resistance in the interconnections, and thus, cause the local high Joule heating. Such porous grain boundaries can be eliminated by control the crystallinity of the seed layer material on which the electroplated copper thin film is electroplated.


2021 ◽  
Vol 11 (22) ◽  
pp. 10632
Author(s):  
Jun Ohta ◽  
Takeshi Ohgai

Using the potentiostatic electrodeposition technique, zinc telluride nanocrystalline thin films and an array of nanowires were synthesized in a citric acid bath. Electrodeposited zinc telluride thin films with stoichiometric compositions were obtained at a cathode potential of approximately −0.8 V versus Ag/AgCl, which was in a more noble region compared with the equilibrium potential of zinc. The average thickness of the zinc telluride thin films was approximately 3 μm, and the average growth rate was approximately 3 nm s−1. The as-deposited zinc telluride thin films had an amorphous phase with a black tint. By contrast, the zinc telluride thin films annealed at 683 K had a crystalline phase with a reddish-brown tint. The electrodeposited single-phase zinc telluride exhibited an optical absorption performance in a wavelength region that was shorter than 559 nm. At the annealing temperature of 683 K, the zinc telluride films exhibited an energy band gap of 2.3 eV, which was almost identical to that of single-crystal zinc telluride. The resistivity of the as-deposited amorphous-like zinc telluride thin films was approximately 2 × 105 Ω·m, whereas that of the samples annealed at 683 K was around 2 × 103 Ω·m, which was smaller than that of single-crystal zinc telluride. A three-dimensional nanostructure constructed with the zinc telluride nanowire array was also demonstrated using a template synthesis technique.


2014 ◽  
Vol 70 (a1) ◽  
pp. C1560-C1560
Author(s):  
Fumiko Kimura ◽  
Wataru Oshima ◽  
Hiroko Matsumoto ◽  
Hidehiro Uekusa ◽  
Kazuaki Aburaya ◽  
...  

In pharmaceutical sciences, the crystal structure is of primary importance because it influences drug efficacy. Due to difficulties of growing a large single crystal suitable for the single crystal X-ray diffraction analysis, powder diffraction method is widely used. In powder method, two-dimensional diffraction information is projected onto one dimension, which impairs the accuracy of the resulting crystal structure. To overcome this problem, we recently proposed a novel method of fabricating a magnetically oriented microcrystal array (MOMA), a composite in which microcrystals are aligned three-dimensionally in a polymer matrix. The X-ray diffraction of the MOMA is equivalent to that of the corresponding large single crystal, enabling the determination of the crystal lattice parameters and crystal structure of the embedded microcrytals.[1-3] Because we make use of the diamagnetic anisotropy of crystal, those crystals that exhibit small magnetic anisotropy do not take sufficient three-dimensional alignment. However, even for these crystals that only align uniaxially, the determination of the crystal lattice parameters can be easily made compared with the determination by powder diffraction pattern. Once these parameters are determined, crystal structure can be determined by X-ray powder diffraction method. In this paper, we demonstrate possibility of the MOMA method to assist the structure analysis through X-ray powder and single crystal diffraction methods. We applied the MOMA method to various microcrystalline powders including L-alanine, 1,3,5-triphenyl benzene, and cellobiose. The obtained MOMAs exhibited well-resolved diffraction spots, and we succeeded in determination of the crystal lattice parameters and crystal structure analysis.


1996 ◽  
Vol 11 (4) ◽  
pp. 804-812 ◽  
Author(s):  
Y. Namikawa ◽  
M. Egami ◽  
S. Koyama ◽  
Y. Shiohara ◽  
H. Kutami

Large YBa2Cu3O7−x (Y123) single crystals (larger than 13 mm cubed) have been grown along the c-axis reproducibly by the modified pulling method. The crystallinity of Y123 single crystal was investigated by x-ray diffraction and x-ray topography. Crystals grown from an MgO single crystal seed had some low angle subgrain boundaries which tilted 0.1–0.8° from each other. These grain boundaries originated from the seed crystal, and the subgrains were extended along the growth direction from the seed crystal. Y123 single crystals with no marked subgrains in the whole area were obtained by using Y123 single subgrain crystal seeds. FWHM of the x-ray rocking curve for the crystal so produced was about 0.14°, which was much better than the spectrum consisting of several separated peaks obtained from the previous crystals. Tc onset of the annealed sample was about 93.6 K, and the transition width was about 0.9 K. The low angle subgrain boundaries did not seem to be effective pinning centers for the magnetic flux.


2021 ◽  
Vol 1033 ◽  
pp. 31-39
Author(s):  
Zhi Guo Gao

Multicomponent dendrite growth is theoretically predicted to optimize solidification cracking susceptibility during ternary Ni-Cr-Al nickel-based single-crystal superalloy weld pool solidification. The distribution of dendrite trunk spacing along the weld pool solidification interface is clearly symmetrical about the weld pool centerline in beneficial (001)/[100] welding configuration. The distribution of dendrite trunk spacing along the weld pool solidification interface is crystallography-dependent asymmetrical from bottom to top surface of the weld pool in detrimental (001)/[110] welding configuration. The smaller heat input is used, the finer dendrite trunk spacing is kinetically promoted by less solute enrichment and narrower constitutional undercooling ahead of solid/liquid interface with mitigation of metallurgical contributing factors for solidification cracking and vice versa. Vulnerable [100] dendrite growth region is predominantly suppressed and epitaxial [001] dendrite growth region is favored to spontaneously facilitate single-crystal columnar dendrite growth and reduce microstructure anomalies with further reduction of heat input. Optimum low heat input (both lower laser power and higher welding speed) with (001)/[100] welding configuration is the most favorable one to avoid nucleation and growth of stray grain formation, minimize both dendrite trunk spacing and solidification cracking susceptibility potential, improve resistance to solidification cracking, and ameliorate weldability and weld integrity through microstructure modification instead of inappropriate high heat input (both higher laser power and slower welding speed) with (001)/[110] welding configuration. The dendrite trunk spacing in the [100] dendrite growth region on the right side of the weld pool is considerably coarser and grows faster than that within the [010] dendrite growth region of the left side in the (001)/[110] welding configuration to deteriorate weldability, although the welding conditions are the same on the either side. Furthermore, the alternative mechanism of crystallography-dependent solidification cracking as consequence of asymmetrical microstructure development and diffusion-controlled dendrite growth of γ phase is therefore proposed. The theoretical predictions are comparable with experiment results. The reliable model is also useful for welding conditions optimization for crack-free laser processing.


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