scholarly journals Multi-Perspective Analysis of Building Orientation Effects on Microstructure, Mechanical and Surface Properties of SLM Ti6Al4V with Specific Geometry

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4392
Author(s):  
Wentong Cai ◽  
Qinghua Song ◽  
Hansong Ji ◽  
Munish Kumar Gupta
Keyword(s):  
Heat Transfer ◽  
Surface Properties ◽  
Material Properties ◽  
Micro Hardness ◽  
Heat Transfer Efficiency ◽  
Horizontal Orientation ◽  
Scanning Time ◽  
Building Orientation ◽  
Lower Porosity ◽  
Specific Geometry

Building orientation is important in selective laser melting (SLM) processes. Current studies only focus on the horizontal and vertical building orientations without considering different modes of horizontal orientations. In fact, for horizontal orientation, different surfaces of the sample that contact the substrate will affect the heat transfer mode and efficiency, and in turn affect the microstructure and material properties. In this paper, the effect of two modes of horizontal building orientations on microstructure, mechanical and surface properties of SLM Ti6Al4V was studied. Current research about building orientation is deficient because the geometry of samples or test surfaces are not strictly defined, which seriously influences the results due to their different heat transfer efficiency and mode. Therefore, the geometry of the samples and test surfaces were clearly defined, and its necessity was proved in this study. To achieve the research goal, three test samples were prepared: sample SLM-PB-S with the building orientation parallel to the substrate and the shorter side L1 contacts it, sample SLM-PB-L with the building orientation parallel to the substrate and the longer side L2 contacts it and sample SLM-VB with the building orientation vertical to the substrate. Subsequently, the microstructure, grain information, densification, residual stress, micro-hardness, tensile properties and surface topography of different samples were analyzed and compared. In the results, SLM-PB-S exhibited denser microstructure and better mechanical properties than SLM-PB-L, including smaller grain size, stronger texture, higher density, micro-hardness, tensile strength, plasticity and better surface quality. It originates from a higher cooling rate and shorter scanning time between layers during SLM-PB-S fabrication, leading to finer grains, lower porosity and better interlayer metallurgical bonding, thus resulting in better material properties. This study can provide a reference to select the proper building orientation in SLM.

scholarly journals Effects of the Wall Properties on the Cooling Efficiency in a Thermosyphon Containing PCM Suspensions

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 572
Author(s):  
Ching-Jenq Ho ◽  
Shih-Ming Lin ◽  
Chi-Ming Lai
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Wall Thickness ◽  
Thermal Conductivity Ratio ◽  
Heat Transfer Efficiency ◽  
Wall Properties ◽  
Heating Section ◽  
Cooling Section ◽  
Optimum Heat ◽  
Parameter Ranges

This study explores the effects of pipe wall properties (thermal conductivity k and wall thickness tw) on the heat transfer performance of a rectangular thermosyphon with a phase change material (PCM) suspension and a geometric configuration (aspect ratio = 1; dimensionless heating section length = 0.8; dimensionless relative elevation between the cooling and the heating sections = 2) that ensures the optimum heat transfer efficiency in the cooling section. The following parameter ranges are studied: the dimensionless loop wall thickness (0 to 0.5), wall-to-fluid thermal conductivity ratio (0.1 to 100), modified Rayleigh number (1010 to 1011), and volumetric fraction of PCM particles (0 to 10%). The results show that appropriate selection of k and tw can lead to improved heat transfer effectiveness in the cooling section of the PCM suspension-containing rectangular thermosyphon.

scholarly journals Effect of material properties on heat transfer during cooling of high-temperature cylindrical bodies in liquids

2020 ◽  
Vol 1683 ◽  
pp. 032043
Author(s):  
I A Molotova ◽  
A R Zabirov ◽  
V V Yagov ◽  
M M Vinogradov ◽  
I A Belyaev
Keyword(s):  
Heat Transfer ◽  
High Temperature ◽  
Material Properties

CFD-based structure optimization of plate bundle in plate-fin heat exchanger considering flow and heat transfer performance

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Yao Li ◽  
Haiqing Si ◽  
Jingxuan Qiu ◽  
Yingying Shen ◽  
Peihong Zhang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Mass Transfer ◽  
Heat Exchanger ◽  
Heat And Mass Transfer ◽  
Field Performance ◽  
High Specific Surface Area ◽  
Calculation Model ◽  
Air Separation ◽  
Transfer Efficiency ◽  
Heat Transfer Efficiency

Abstract The plate-fin heat exchanger has been widely applied in the field of air separation and aerospace due to its high specific surface area of heat transfer. However, the low heat transfer efficiency of its plate bundles has also attracted more attention. It is of great significance to optimize the structure of plate-fin heat exchanger to improve its heat transfer efficiency. The plate bundle was studied by combining numerical simulation with experiment. Firstly, according to the heat and mass transfer theory, the plate bundle calculation model of plate-fin heat exchanger was established, and the accuracy of the UDF (User-Defined Functions) for describing the mass and heat transfer was verified. Then, the influences of fin structure parameters on the heat and mass transfer characteristics of channel were discussed, including the height, spacing, thickness and length of fins. Finally the influence of various factors on the flow field performance under different flow states was integrated to complete the optimal design of the plate bundle.

scholarly journals Thermo-Hydraulic Performance of U-Tube Borehole Heat Exchanger with Different Cross-Sections

2021 ◽  
Vol 13 (6) ◽  
pp. 3255
Author(s):  
Aizhao Zhou ◽  
Xianwen Huang ◽  
Wei Wang ◽  
Pengming Jiang ◽  
Xinwei Li
Keyword(s):  
Heat Transfer ◽  
Heat Exchange ◽  
Heat Resistance ◽  
Cross Sections ◽  
Three Dimensional ◽  
Thermal Response ◽  
Transfer Efficiency ◽  
Cross Sectional ◽  
Heat Transfer Efficiency ◽  
Oval Tube

For reducing the initial GSHP investment, the heat transfer efficiency of the borehole heat exchange (BHE) system can be enhanced to reduce the number or depth of drilling. This paper proposes a novel and simple BHE design by changing the cross-sectional shape of the U-tube to increase the heat transfer efficiency of BHEs. Specifically, in this study, we (1) verified the reliability of the three-dimensional numerical model based on the thermal response test (TRT) and (2) compared the inlet and outlet temperatures of the different U-tubes at 48 h under the premise of constant leg distance and fluid area. Referent to the circular tube, the increases in the heat exchange efficiencies of the curved oval tube, flat oval tube, semicircle tube, and sector tube were 13.0%, 19.1%, 9.4%, and 14.8%, respectively. (3) The heat flux heterogeneity of the tubes on the inlet and outlet sides of the BHE, in decreasing order, is flat oval, semicircle, curved oval, sector, and circle shapes. (4) The temperature heterogeneity of the borehole wall in the BHE in decreasing order is circle, sector, curved oval, flat oval, and semicircle shapes. (5) Under the premise of maximum leg distance, referent to the heat resistance of the tube with a circle shape at 48 h, the heat exchange efficiency of the curved oval, flat oval, semicircle, and sector tubes increased 12.6%, 17.7%, 10.3%, and 7.8%, respectively. (6) We found that the adjustments of the leg distance and the tube shape affect the heat resistance by about 25% and 12%, respectively. (7) The flat-oval-shaped tube at the maximum leg distance was found to be the best tube design for BHEs.

Development of Heat Exchanger Fouling Model and Preventive Maintenance Diagnostic Tool

2007 ◽  
Vol 2 (2) ◽  
Author(s):  
H. Zabiri ◽  
V. R. Radhakrishnan ◽  
M. Ramasamy ◽  
N. M. Ramli ◽  
V. Do Thanh ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Predictive Model ◽  
Diagnostic Tool ◽  
Preventive Maintenance ◽  
Heat Exchangers ◽  
Waste Heat ◽  
A Priori ◽  
Transfer Efficiency ◽  
Heat Transfer Efficiency

The Crude Preheat Train (CPT) is a set of large heat exchangers which recover the waste heat from product streams back to preheat the crude oil. The overall heat transfer coefficient in these heat exchangers may be significantly reduced due to fouling. One of the major impacts of fouling in CPT operation is the reduced heat transfer efficiency. The objective of this paper is to develop a predictive model using statistical methods which can a priori predict the rate of the fouling and the decrease in heat transfer efficiency in a heat exchanger in a crude preheat train. This predictive model will then be integrated into a preventive maintenance diagnostic tool to plan the cleaning of the heat exchanger to remove the fouling and bring back the heat exchanger efficiency to their peak values. The fouling model was developed using historical plant operating data and is based on Neural Network. Results show that the predictive model is able to predict the shell and tube outlet temperatures with excellent accuracy, where the Root Mean Square Error (RMSE) obtained is less than 1%, correlation coefficient R2 of approximately 0.98 and Correct Directional Change (CDC) values of more than 90%. A preliminary case study shows promising indication that the predictive model may be integrated into a preventive maintenance scheduling for the heat exchanger cleaning.

Thermo-mechanical analysis of a FGM plate subjected to thermal shock – A new numerical approach considering real time temperature dependent material properties

2021 ◽  
Vol 63 (4) ◽  
pp. 341-349
Author(s):  
Mete Onur Kaman ◽  
Nevin Celik ◽  
Resul Das
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Thermal Shock ◽  
Temperature Variation ◽  
Material Properties ◽  
Ambient Air ◽  
Transient Temperature ◽  
Heated Plate ◽  
The Heat Transfer Coefficient

Abstract In present the study, sudden cooling, in other words thermal shock, is applied to a plate that is originally a functionally graded material (FGM). The flat plate is assumed to have an edge crack on it. Hence a numerical couple-field analysis is performed on the plate. The FGM is a combination of Ni and Al2O3. The thermal and mechanical properties of the FGM are assumed to depend on temperature variation. The mixing percentages of the Ni and Al2O3 throughout the plate are considered to vary (i) linearly, (ii) quadratically and (iii) in half-order. In order to solve the problem, a new subroutine depending on temperature is written using APDL (ANSYS Parametric Design Language) codes. Three values of the heat transfer coefficient are applied to the initially heated plate. As a result, the transient temperature variation and stress intensity factor are presented to show the thermo-mechanical relation of the plate. The material properties changing with temperature results in more reliable temperature values. Increasing the heat transfer coefficient results in better cooling and in a lesser amount of time to reach ambient air temperature.

Experimental Investigation of a Thermosyphon With Microstructure on the Boiling Surface

2018 ◽  
Vol 11 (1) ◽  
Author(s):  
Y. Chai ◽  
W. Tian ◽  
J. Tian ◽  
L. W. Jin ◽  
X. Z. Meng ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Dissipation ◽  
Pool Boiling ◽  
High Heat ◽  
Primary Concern ◽  
Heat Transfer Efficiency ◽  
Heater Wall ◽  
Micro Structures ◽  
Thermal Physical Properties ◽  
Graphite Foam

Abstract In recent years, a primary concern in the development of electronic technology is high heat dissipation of power devices. The advantages of unique thermal physical properties of graphite foam raise up the possibility of developing pool boiling system with better heat transfer efficiency. A compact thermosyphon was developed with graphite foam insertions to explore how different parameters affect boiling performance. Heater wall temperature, superheat, departure frequency of bubbles, and thermal resistance of the system were analyzed. The results indicated that the boiling performance is affected significantly by thermal conductivity and pore diameter of graphite foam. A proposed heat transfer empirical correlation reflecting the relations between graphite foam micro structures and pool boiling performance of Novec7100 was developed in this paper.

Simulation of Temperature Field of Soil Inside Drilling around a Vertically Buried Single-U-Tube Ground Heat Exchanger

2011 ◽  
Vol 393-395 ◽  
pp. 943-946
Author(s):  
Zhen Yu Du
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Soil Temperature ◽  
Moisture Transfer ◽  
Temperature Fields ◽  
Tube Heat Exchanger ◽  
Heat Transfer Efficiency ◽  
Ground Source ◽  
Practical Engineering ◽  
One Year

In this paper, the mathematical physical model of the heat and moisture transfer, which is about a vertical single-U-tube heat exchanger of a ground source heat pump (GSHP), is used to simulate the soil temperature fields inside drilling around a vertical single-U-tube ground source heat exchanger. The soil temperature fields inside drilling in the GSHP project running for one year are computed numerically. It shows that soil structure, cooling and heating load, cooling and heating period, and convalescence period have been determined by practical engineering conditions, the distance in the plane between drillings have a huge influence on heat transfer effect, only when the distance is designed reasonably, can it be possible to make sure normal heat transfer efficiency.

A 3-D Model Simulation of High Temperature Solar Cavity Receiver

2017 ◽  
Author(s):  
Huayi Feng ◽  
Yanping Zhang ◽  
Chongzhe Zou
Keyword(s):  
Heat Transfer ◽  
Radiation Intensity ◽  
Large Scale ◽  
Model Simulation ◽  
Heat Transfer Fluid ◽  
Working Fluid ◽  
Outlet Temperature ◽  
Fluid Temperature ◽  
Heat Transfer Efficiency ◽  
Direct Normal Irradiance

In this paper, a 3-D numerical model is proposed to investigate the capability of generating high operating temperature for a modified solar cavity receiver in large-scale dish Stirling system. The proposed model aims to evaluate the influence of radiation intensity on the cavity receiver performance. The properties of the heat transfer fluid in the pipe and heat transfer losses of the receiver are investigated by varying the direct normal irradiance from 400W/m2 to 1000W/m2. The temperature of heat transfer fluid, as well as the effect of radiation intensity on the heat transfer losses have been critically presented and discussed. The simulation results reveal that the heat transfer fluid temperature and thermal efficiency of the receiver are significantly influenced by different radiation flux. With the increase of radiation intensity, the efficiency of the receiver will firstly increase, then drops after reaching the highest point. The outlet working fluid temperature of the pipe will be increased consistently. The results of the simulations show that the designed cylindrical receiver used in dish Stirling system is capable to achieve the targeted outlet temperature and heat transfer efficiency, with an acceptable pressure drop.

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