scholarly journals Influence of Post Weld Heat Treatment on the Grain Size, and Mechanical Properties of the Alloy-800H Rotary Friction Weld Joints

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4366
Author(s):  
Saqib Anwar ◽  
Ateekh Ur Rehman ◽  
Yusuf Usmani ◽  
Ali M. Al-Samhan
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Heat Affected Zone ◽  
Tensile Testing ◽  
Weld Zone ◽  
Alloy 800H ◽  
Weld Joints ◽  
Heat Treated ◽  
Friction Weld

This study evaluated the microstructure, grain size, and mechanical properties of the alloy 800H rotary friction welds in as-welded and post-weld heat-treated conditions. The standards for the alloy 800H not only specify the composition and mechanical properties but also the minimum grain sizes. This is because these alloys are mostly used in creep resisting applications. The dynamic recrystallization of the highly strained and plasticized material during friction welding resulted in the fine grain structure (20 ± 2 µm) in the weld zone. However, a small increase in grain size was observed in the heat-affected zone of the weldment with a slight decrease in hardness compared to the base metal. Post-weld solution heat treatment (PWHT) of the friction weld joints increased the grain size (42 ± 4 µm) in the weld zone. Both as-welded and post-weld solution heat-treated friction weld joints failed in the heat-affected zone during the room temperature tensile testing and showed a lower yield strength and ultimate tensile strength than the base metal. A fracture analysis of the failed tensile samples revealed ductile fracture features. However, in high-temperature tensile testing, post-weld solution heat-treated joints exhibited superior elongation and strength compared to the as-welded joints due to the increase in the grain size of the weld metal. It was demonstrated in this study that the minimum grain size requirement of the alloy 800H friction weld joints could be successfully met by PWHT with improved strength and elongation, especially at high temperatures.

Effect of Post Weld Heat Treatment on Fusion and Heat Affected Zone Microstructure and Mechanical Properties of Inconel X-750 Welds

2011 ◽  
Vol 214 ◽  
pp. 108-112 ◽  
Author(s):  
Prachya Peasura ◽  
Bovornchok Poopat
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Grain Boundary ◽  
Weld Metal ◽  
Heat Affected Zone ◽  
Aging Temperature ◽  
Post Weld Heat Treatment ◽  
High Aging Temperature ◽  
Zone Microstructure

The Inconel X-750 indicates good hot corrosion resistance, high stability and strength at high temperatures and for this reason the alloy is used in manufacturing of gas turbine hot components. The objective of this research was study the effect of post weld heat treatment (PWHT) on fusion zone and heat affected zone microstructure and mechanical properties of Inconel X-750 weld. After welding, samples were solutionized at 1500 0C. Various aging temperature and times were studied. The results show that aging temperature and time during PWHT can greatly affect microstructure and hardness in fusion zone and heat affected zone. As high aging temperature was used, the grain size also increased and M23C6 at the grain boundary decreased. This can result in decreased of hardness. Moreover excessive aging temperature can result in increasing MC carbide intensity in parent phase (austenite). It can also be observed that M23C6 at the grain boundary decreased due to high aging temperature. This resulted in decreasing of hardness of weld metal and heat affected zone. Experimental results showed that the aging temperature 705 0C aging time of 24 hours provided smaller grain size, suitable size and intensity of MC carbide resulting in higher hardness both in weld metal and HAZ.

Effect of post-heat treatment cooling on microstructure and mechanical properties of selective laser melting manufactured austenitic 316L stainless steel

2020 ◽  
Vol 26 (10) ◽  
pp. 1739-1749
Author(s):  
Saad Waqar ◽  
Jiangwei Liu ◽  
Qidong Sun ◽  
Kai Guo ◽  
Jie Sun
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
316L Stainless Steel ◽  
Laser Melting ◽  
Content Type ◽  
Post Annealing ◽  
Cooling Conditions ◽  
Microstructure And Mechanical Properties ◽  
Heat Treated

Purpose This paper aims to investigate the influence of different post-annealing cooling conditions, i.e. furnace cooling (heat treatment (HT) 1 – slow cooling) and air cooling (HT 2 – fast cooling), on the microstructure and mechanical properties of selective laser melting (SLM) built austenitic 316L stainless steel (SS). Design/methodology/approach Three sets of 316L SS samples were fabricated using a machine standard scanning strategy. Each set consists of three tensile samples and a cubic sample for microstructural investigations. Two sets were subsequently subjected to annealing HT with different cooling conditions, i.e. HT 1 and HT 2, whereas one set was used in the as-built (AB) condition. The standard metallographic techniques of X-ray diffraction, scanning electron microscopy and electron back-scattered diffraction were used to investigate the microstructural variations induced by different cooling conditions. The resultant changes in mechanical properties were also investigated. Findings The phase change of SLM fabricated 316L was observed to be independent of the investigated cooling conditions and all samples consist of austenite phase only. Both HT 1 and HT 2 lead to dissolved characteristic melt pools of SLM. Noticeable increase in grain size of HT 1 and HT 2 samples was also observed. Compared with AB samples, the grain size of HT 1 and HT 2 was increased by 12.5% and 50%, respectively. A decreased hardness and strength, along with an increased ductility was also observed for HT 2 samples compared with HT 1 and AB samples. Originality/value From previous studies, it has been noticed that most investigations on HT of SLM fabricated 316L were mainly focused on the HT temperature or holding time. However, the post-HT cooling rate is also an equally important factor in deciding the microstructure and mechanical properties of heat-treated components. Therefore, this paper investigates the influence of different post-annealing cooling conditions on microstructure and mechanical properties of SLM fabricated 316L components. This study provides a foundation for considering the post-HT cooling rate as an influential parameter that controls the properties of heat-treated SLM components.

scholarly journals The Effect of Cooling Rate on Mechanical Properties of Carbon Steel (St 35)

2014 ◽  
Vol 7 (1) ◽  
pp. 109-118
Author(s):  
Jenan Mohammed Nagie
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Carbon Steel ◽  
Cooling Rate ◽  
Experimental Results ◽  
Heat Treated ◽  
Before And After ◽  
Water Media ◽  
The Relationship

This paper is aimed to study the effect of cooling rate on mechanical properties of Steel 35. Specimens prepared to apply tensile, torsion, impact and hardness tests.Many prepared specimens heat treated at (850ºC) for one hour and subsequently were cooled by three different media [Water-Air-furnace] to show the effect of Medias cooling rate on mechanical properties. Microstructures of all specimens examined before and after heat treatment by an optical microscopy.To figure the phases obtained after heat treatment and its effect on the mechanical properties Experimental results have shown that the microstructure of steel can be changed and significantly improved by varying line cooling rate thus, improving one property will effect on the others because of the relationship between all properties.In water media tensile, torsion and hardness improved while impact results reduced. Air media contributed in improving most of the mechanical properties because of grain size homogeneity. At furnace media ductility and impact improved

Improvement of mechanical properties of a nanoaluminium alloy by precipitate strengthening

2012 ◽  
Vol 57 (3) ◽  
pp. 877-881 ◽  
Author(s):  
K. Wawer ◽  
M. Lewandowska ◽  
K.J. Kurzydłowski
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Plastic Deformation ◽  
Grain Size ◽  
Severe Plastic Deformation ◽  
Grain Refinement ◽  
Precipitation Strengthening ◽  
Post Processing ◽  
Heat Treated ◽  
Precipitate Strengthening

In the present study, severe plastic deformation (SPD) processing was combined with pre- and post processing heat treatment to investigate the possibility of synergic grain size and precipitation strengthening. Samples of 7475 alloy were solution heat treated and water quenched prior to hydrostatic extrusion (HE) which resulted in a grain refinement by 3 orders of magnitude, from 70 μm to about 70 nm. The extruded samples were subsequently aged at temperatures resulting in formation of nanoprecipitates.

scholarly journals EFFECTS OF THE HEAT TREATMENT ON THE MECHANICAL PROPERTIES OF 6201 ALUMINIUM ALLOY WIRE

2019 ◽  
Vol 57 (3A) ◽  
pp. 11 ◽  
Author(s):  
Khanh Cong Huynh
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminium Alloy ◽  
Tensile Testing ◽  
Solution Heat Treatment ◽  
Testing Machine ◽  
Machine Model ◽  
Tensile Testing Machine ◽  
Alloy Wire ◽  
Heat Treated

Type 6201 aluminium alloy wires are produced by drawing 4.7 mm diameter billet-on-billet extruded redraw rod down to 2.7 mm diameter wires. Before drawing, the first group of redraw rod coils was annealed at 480oC for 4 hours to reduce the hardness of the redraw rod. The second group of redraw rod coils was drawn without annealing. With each group of redraw rod, after drawing, some wire coils were solution heat treated, then artificially aged or naturally aged. The other wire coils were artificially aged or naturally aged without solution heat treatment. Mechanical properties of the wires were assessed by a tensile testing machine (model UTM-1000)With suitable aging temperature and aging time, wires produced from each group of redraw rod coils with or without solution heat treatment attain tensile requirements of ASTM B398, but wires produced with solution heat treatment attain higher elongation than wires produced without solution heat treatment.

Precipitates formation and its impact in friction stir welded and post-heat-treated Inconel 718 alloy

2011 ◽  
Vol 1363 ◽  
Author(s):  
Kuk Hyun Song ◽  
Han Sol Kim ◽  
Won Yong Kim
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Inconel 718 ◽  
Rotation Speed ◽  
Base Material ◽  
Post Heat Treatment ◽  
Inconel 718 Alloy ◽  
Friction Stir ◽  
Heat Treated

ABSTRACTIn order to investigate the formation of precipitates such as MC carbides and intermetallic compounds in the friction stir welded and post-heat-treated Inconel 718 alloy, this work was carried out. Furthermore, the microstructural and mechanical properties of welds and post-heat-treated material were evaluated to identify the effect on precipitates formed during post-heat-treatment. Friction stir welding (FSW) was performed at a rotation speed of 200 rpm and welding speed of 150 mm/min; heat treatment was performed after welding at 720 °C for 8 hours in vacuum. As a result, the grain size due to FSW was notably refined from 5–20 μm in the base material to 1–3 μm in the stir zone; this was accompanied by dynamic recrystallization, which resulted in enhancements in the mechanical properties as compared to the base material. In particular, applying heat treatment after FSW led to improvements in the mechanical properties of the welds—the microhardness and tensile strength increased by more than 50% and 40% in fraction, respectively, as compared to FSW alone.

Effect of Heat Treatment on Deformation Induced Martensite in Austenitic Stainless Steel

2012 ◽  
Vol 510-511 ◽  
pp. 214-220
Author(s):  
Aamer Nusair Khan ◽  
S.K. Mehmood ◽  
K. Mehmood
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Texture Component ◽  
Structural Control ◽  
Aisi 304 ◽  
Heat Treated ◽  
Steel Aisi

Austenitic stainless steel with submicron gain size has been attracted due to fine structural control of mechanical properties. In order to achieve a submicron grain size, meta-stable austenitic steel AISI 304 is severely cold deformed and then annealed to different heat treatment cycles. The heat treated samples were then tested for metallurgical phase change, texture components and hardness. It was observed that at 750°C, all the martensite transformed completely into austenite. Further, at the same temperature, it was observed that the texture component {221}<232> was the dominant texture component.

Crystallographic Texture of Induction-Welded and Heat-Treated Pipeline Steel

2010 ◽  
Vol 89-91 ◽  
pp. 651-656 ◽  
Author(s):  
P. Yan ◽  
Özlem Esma Güngör ◽  
Philippe Thibaux ◽  
Harshad K.D.H. Bhadeshia
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Treatment Process ◽  
Pipeline Steel ◽  
Large Diameter ◽  
Seam Welding ◽  
Steel Pipes ◽  
Simple Observation ◽  
Heat Treated

Large-diameter steel pipes are produced by induction seam-welding followed by induction-assisted heat treatment. The microstructure and distribution of crystal orientations have been studied and related to the mechanical properties of the welded regions. The welding and heat-treatment process leads to a microstructure, a simple observation of which can not explain the observed variations in toughness in the vicinity of the welding joint, because the crystallographic grain size, which represents the scale of similarly oriented adjacent grains, is much coarser than the ordinary grain size. Furthermore, heating the affected zone into the austenite phase field followed by cooling does not completely eliminate the coarse regions of similarly oriented grains. The consequences of this on mechanical properties are discussed.

Microstructure and Tensile Properties of Al-15wt%Mg2Si Composite after Hot Extrusion and Heat Treatment

2011 ◽  
Vol 471-472 ◽  
pp. 1171-1176 ◽  
Author(s):  
A. Bahrami ◽  
A. Razaghian ◽  
M. Emamy ◽  
H.R. Jafari Nodooshan ◽  
G.S. Mousavi
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Tensile Testing ◽  
Solution Treatment ◽  
Hot Extrusion ◽  
Extrusion Ratio ◽  
Primary Mg2si ◽  
Heat Treated ◽  
The Relationship

In this study, the relationship between microstructures and mechanical properties of the extrusion processed Al-15wt.%Mg2Si composite was investigated after applying various extrusion ratios (6:1, 12:1 and 18:1) and solution treatment. Various techniques including metallography, tensile testing and SEM fractography were utilized to characterize the mechanical behavior of the MMC. Results demonstrated that extruded and heat treated composite possesses considerably higher strength and enhanced ductility in comparison with the as-cast samples. It was also found that heat treatment and extrusion processes do not change the primary Mg2Si morphology considerably, but its size increases as extrusion ratio decreased. Heat treatment and extrusion ratio effects on tensile strength, elongation of extruded specimens were also studied in this work.

Effects of bottom plate in friction stir welding of AA6061-T6

2020 ◽  
Vol 118 (1) ◽  
pp. 108
Author(s):  
M.A. Vinayagamoorthi ◽  
M. Prince ◽  
S. Balasubramanian
Keyword(s):  
Mechanical Properties ◽  
Axial Load ◽  
Weld Zone ◽  
Welding Process ◽  
Bottom Plate ◽  
Welding Parameters ◽  
Nugget Zone ◽  
Friction Stir ◽  
Weld Joints ◽  
Fine Grain

The effects of 40 mm width bottom plates on the microstructural modifications and the mechanical properties of a 6 mm thick FSW AA6061-T6 joint have been investigated. The bottom plates are placed partially at the weld zone to absorb and dissipate heat during the welding process. An axial load of 5 to 7 kN, a rotational speed of 500 rpm, and a welding speed of 50 mm/min are employed as welding parameters. The size of the nugget zone (NZ) and heat-affected zone (HAZ) in the weld joints obtained from AISI 1040 steel bottom plate is more significant than that of weld joints obtained using copper bottom plate due to lower thermal conductivity of steel. Also, the weld joints obtained using copper bottom plate have fine grain microstructure due to the dynamic recrystallization. The friction stir welded joints obtained with copper bottom plate have exhibited higher ductility of 8.9% and higher tensile strength of 172 MPa as compared to the joints obtained using a steel bottom plate.

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