scholarly journals Manufacturing Elements with Small Cross-Sections of 17-4 PH Steel (1.4542) with the Application of the DMLS Additive Manufacturing Method

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3256
Author(s):  
Grzegorz Budzik ◽  
Łukasz Przeszłowski ◽  
Tomasz Dziubek ◽  
Małgorzata Gontarz ◽  
Mariusz Dębski ◽  
...  
Keyword(s):  
Chemical Composition ◽  
Cross Sections ◽  
Heat Exchangers ◽  
Complex Geometries ◽  
Sintering Process ◽  
Direct Metal Laser Sintering ◽  
Manufacturing Method ◽  
Spherical Agglomerates ◽  
Research Analysis ◽  
Nominal Dimension

The application of direct metal laser sintering renders it possible to manufacture models with complex geometries. However, there are certain limits to the application of this method connected with manufacturing thin-walled cuboidal elements, as well as cylinders and holes with small diameters. The principal objective of the research was to determine the accuracy of manufacturing geometries with small cross-sections and the possibility of application in heat exchangers that are radiators with radially arranged ribs. To that end, four specimens were designed and manufactured; their geometries of representations assumed for the purpose of research (analysis) changed dimensions within the following scope: 10–0.1 mm. The specimens to be applied in the research were manufactured with 17-4 PH stainless steel (1.4542) with the application of 3D-DMLS printing and an EOS M270 printer. The measurement of accuracy was performed with the application of an optical stereomicroscope (KERN OZL-466). In addition to that, research into the chemical composition of the material, as well as the size of spherical agglomerates, was conducted with the application of a scanning electron microscope. The analysis of the chemical composition was conducted as well (after the sintering process). The analysis of the results based on the values received by means of measurements of the manufactured geometries was divided into three parts. Based on this, it is possible to conclude that the representation of models manufactured with the application of DMLS was comparable with the assumptions, and that the deviations between a nominal dimension and that received in the course of the research were within the following scope: 0–0.1 mm. At the final stage of research and based on the received results, two heat exchangers were manufactured.

scholarly journals Experimental Investigation and Comparison of the Thermal Performance of Additively and Conventionally Manufactured Heat Exchangers

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 574
Author(s):  
Ana Vafadar ◽  
Ferdinando Guzzomi ◽  
Kevin Hayward
Keyword(s):  
Surface Roughness ◽  
Thermal Performance ◽  
Heat Exchangers ◽  
High Efficiency ◽  
Cooling System ◽  
Fluid Dynamic ◽  
Dynamic Performance ◽  
Experimental Studies ◽  
Manufacturing Method ◽  
Industrial Sectors

Air heat exchangers (HXs) are applicable in many industrial sectors because they offer a simple, reliable, and cost-effective cooling system. Additive manufacturing (AM) systems have significant potential in the construction of high-efficiency, lightweight HXs; however, HXs still mainly rely on conventional manufacturing (CM) systems such as milling, and brazing. This is due to the fact that little is known regarding the effects of AM on the performance of AM fabricated HXs. In this research, three air HXs comprising of a single fin fabricated from stainless steel 316 L using AM and CM methods—i.e., the HXs were fabricated by both direct metal printing and milling. To evaluate the fabricated HXs, microstructure images of the HXs were investigated, and the surface roughness of the samples was measured. Furthermore, an experimental test rig was designed and manufactured to conduct the experimental studies, and the thermal performance was investigated using four characteristics: heat transfer coefficient, Nusselt number, thermal fluid dynamic performance, and friction factor. The results showed that the manufacturing method has a considerable effect on the HX thermal performance. Furthermore, the surface roughness and distribution, and quantity of internal voids, which might be created during and after the printing process, affect the performance of HXs.

scholarly journals Is ink heating a relevant concern in the High Speed Sintering process?

2021 ◽  
Author(s):  
Rhys J. Williams ◽  
Patrick J. Smith ◽  
Candice Majewski
Keyword(s):  
Cross Sections ◽  
Inkjet Printing ◽  
High Speed ◽  
Sintering Process ◽  
Significant Drop ◽  
Powder Bed ◽  
Consistent Manner ◽  
Fluid Properties ◽  
Different Temperatures ◽  
Accuracy And Repeatability

AbstractHigh Speed Sintering (HSS) is a novel polymer additive manufacturing process which utilises inkjet printing of an infrared-absorbing pigment onto a heated polymer powder bed to create 2D cross-sections which can be selectively sintered using an infrared lamp. Understanding and improving the accuracy and repeatability of part manufacture by HSS are important, ongoing areas of research. In particular, the role of the ink is poorly understood; the inks typically used in HSS have not been optimised for it, and it is unknown whether they perform in a consistent manner in the process. Notably, the ambient temperature inside a HSS machine increases as a side effect of the sintering process, and the unintentional heating to which the ink is exposed is expected to cause changes in its fluid properties. However, neither the extent of ink heating during the HSS process nor the subsequent changes in its fluid properties have ever been investigated. Such investigation is important, since significant changes in ink properties at different temperatures would be expected to lead to inconsistent printing and subsequently variations in part accuracy and even the degree of sintering during a single build. For the first time, we have quantified the ink temperature rise caused by unintentional, ambient heating during the HSS process, and subsequently measured several of the ink’s fluid properties across the ink temperature range which is expected to be encountered in normal machine operation (25 to 45 ∘C). We observed only small changes in the ink’s density and surface tension due to this heating, but a significant drop (36%) in its viscosity was seen. By inspection of the ink’s Z number throughout printing, it is concluded that these changes would not be expected to change the manner in which droplets are delivered to the powder bed surface. In contrast, the viscosity decrease during printing is such that it is expected that the printed droplet sizes do change in a single build, which may indeed be a cause for concern with regard to the accuracy and repeatability of the inkjet printing used in HSS, and subsequently to the properties of the polymer parts obtained from the process.

Recuperators in Gas Turbine Systems

1998 ◽  
Author(s):  
Esa Utriainen ◽  
Bengt Sundén
Keyword(s):  
Research And Development ◽  
Gas Turbine ◽  
Cross Sections ◽  
Heat Exchangers ◽  
Power Plants ◽  
Pressure Ratio ◽  
Compact Heat Exchangers ◽  
Thermodynamic Cycles ◽  
Large Pressure ◽  
Gas Turbine Cycle

The application of recuperators in advanced thermodynamic cycles is growing due to stronger demands of low emissions of pollutants and the necessity of improving the cycle efficiency of power plants to reduce the fuel consumption. This paper covers applications and types of heat exchangers used in gas turbine units. The trends of research and development are brought up and the future need for research and development is discussed. Material aspects are covered to some extent. Attempts to achieve compact heat exchangers for these applications are also discussed. With the increasing pressure ratio in the gas turbine cycle, large pressure differences between the hot and cold sides exist. This has to be accounted for. The applicability of CFD (Computational Fluid Dynamics) is discussed and a CFD–approach is presented for a specific recuperator. This recuperator has narrow wavy ducts with complex cross-sections and the hydraulic diameter is so small that laminar flow prevails. The thermal-hydraulic performance is of major concern.

scholarly journals Analysis of Chemical Composition Homogeneity in the Cross-section of the Rods Produced from Alloys of 6xxx Group

2020 ◽  
Vol 66 (3) ◽  
pp. 139-148
Author(s):  
Maja Vončina ◽  
Peter Cvahte ◽  
Ana Kračun ◽  
Tilen Balaško ◽  
Jožef Medved
Keyword(s):  
Corrosion Resistance ◽  
Chemical Composition ◽  
Cross Section ◽  
Cross Sections ◽  
Intermetallic Phases ◽  
Scanning Calorimetry ◽  
Good Corrosion Resistance ◽  
Energy Dispersion Spectrometer ◽  
High Casting Speed ◽  
The Cross

AbstractThe alloys from Al–Mg–Si system provide an excellent combination of mechanical properties, heat treatment at extrusion temperature, good weldability, good corrosion resistance and formability. Owing to the high casting speed of rods or slabs, the solidification is rather non-equilibrium, resulting in defects in the material, such as crystalline segregations, the formation of low-melting eutectics, the unfavourable shape of intermetallic phases and the non-homogeneously distributed alloying elements in the cross-section of the rods or slabs and in the entire microstructure. The inhomogeneity of the chemical composition and the solid solution negatively affects the strength, the formability in the warm and the corrosion resistance, and can lead to the formation of undesired phases due to segregation in the material. In this experimental investigation, the cross-sections of the rods from two different alloys of the 6xxx group were investigated. From the cross-sections of the rods, samples for differential scanning calorimetry (DSC) at three different positions (edge, D/4 and middle) were taken to determine the influence of inhomogeneity on the course of DSC curve. Metallographic sample preparation was used for microstructure analysis, whereas the actual chemical composition was analysed using a scanning electron microscope (SEM) and an energy dispersion spectrometer (EDS).

scholarly journals Effect of Binding and Dispersion Behavior of High-Entropy Alloy (HEA) Powders on the Microstructure and Mechanical Properties in a Novel HEA/Diamond Composite

Entropy ◽  
2018 ◽  
Vol 20 (12) ◽  
pp. 924 ◽  
Author(s):  
Mingyang Zhang ◽  
Wei Zhang ◽  
Fangzhou Liu ◽  
Yingbo Peng ◽  
Songhao Hu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Entropy Alloy ◽  
Sintering Process ◽  
Mixing Processes ◽  
High Entropy ◽  
Manufacturing Method ◽  
Binding Behavior ◽  
Constituent Phase ◽  
Powder Manufacturing

This study reports the results of the addition of diamonds in the sintering process of a FCC-structured CoCrFeNiMo high-entropy alloy. The effect of raw powder states such as elemental mixed (EM) powder, gas atomization (GA) powder and mechanical alloying (MA) powder on the uniformity of constituent phase was also investigated. Examination of microstructure and evaluation of mechanical properties of the composites depending on the mixing processes were performed. As a result, GA+MA powder composite showed the highest mechanical properties. The experimental results indicated that the powder manufacturing method was an essential parameter to determine the quality of HEA/diamond composites such as the uniformity of phase and binding behavior.

Direct metal laser sintering process investigation: application to 3D slotted waveguide antennas

2017 ◽  
Vol 11 (14) ◽  
pp. 1921-1929 ◽  
Author(s):  
Annaig Martin‐Guennou ◽  
Yves Quéré ◽  
Eric Rius ◽  
Christian Person ◽  
Shaima Enouz‐Vedrenne ◽  
...  
Keyword(s):  
Laser Sintering ◽  
Sintering Process ◽  
Direct Metal Laser Sintering ◽  
Slotted Waveguide
Sign in / Sign up

Export Citation Format

Share Document