scholarly journals Investigation of Molten Metal Infiltration into Micropore Carbon Refractory Materials Using X-ray Computed Tomography

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3148
Author(s):  
Jakub Stec ◽  
Jacek Tarasiuk ◽  
Sebastian Wroński ◽  
Piotr Kubica ◽  
Janusz Tomala ◽  
...  

The lifetime of a blast furnace (BF), and, consequently, the price of steel, strongly depends on the degradation of micropore carbon refractory materials used as lining materials in the BF hearth. One of the major degradation mechanisms in the BF hearth is related to the infiltration and dissolution of refractory materials in molten metal. To design new and more resilient materials, we need to know more about degradation mechanisms, which can be achieved using laboratory tests. In this work, we present a new investigation method of refractory materials infiltration resistance. The designed method combines a standard degradation test (hot metal penetration test) with X-ray computed tomography (XCT) measurements. Application of XCT measurements before and after molten metal infiltration allows observing changes in the micropore carbon refractory material’s microstructure and identifying the elements of the open pore structure that are crucial in molten metal infiltration.

Materials ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2220 ◽  
Author(s):  
Xiaohu Wang ◽  
Yu Peng ◽  
Jiyang Wang ◽  
Qiang Zeng

Mercury intrusion porosimetry (MIP) is questioned for possibly damaging the micro structure of cement-based materials (CBMs), but this theme still has a lack of quantitative evidence. By using X-ray computed tomography (XCT), this study reported an experimental investigation on probing the pore structure damages in paste and mortar samples after a standard MIP test. XCT scans were performed on the samples before and after mercury intrusion. Because of its very high mass attenuation coefficient, mercury can greatly enhance the contrast of XCT images, paving a path to probe the same pores with and without mercury fillings. The paste and mortar showed the different MIP pore size distributions but similar intrusion processes. A grey value inverse for the pores and material skeletons before and after MIP was found. With the features of excellent data reliability and robustness verified by a threshold analysis, the XCT results characterized the surface structure of voids, and diagnosed the pore structure damages in terms of pore volume and size of the paste and mortar samples. The findings of this study deepen the understandings in pore structure damages in CBMs by mercury intrusion, and provide methodological insights in the microstructure characterization of CBMs by XCT.


Holzforschung ◽  
2016 ◽  
Vol 70 (2) ◽  
pp. 167-177 ◽  
Author(s):  
Vladimirs Biziks ◽  
Jan Van den Bulcke ◽  
Juris Grinins ◽  
Holger Militz ◽  
Bruno Andersons ◽  
...  

AbstractThe microstructural changes in a selection of softwoods and hardwoods resulting from thermo-hydro treatment (THT) at 160°C were examined by means of a state-of-the-art micro X-ray computed tomography. A dedicated X-ray scanning and volumetric processing protocol was developed. All reconstructed volumes had an approximate voxel pitch between 0.8 and 1.2 μm3. The microstructures of the same needle-shaped specimens before and after THT were visualized, and the individual parameters (maximum opening and lumen volume) for various cell types were quantified and compared. The highest values of substance volume were recorded for the ash sapwood (81%) and spruce specimens (72%). After THT, a significant correlation was found between the mass loss determined by gravimetry and the X-ray volume loss. The largest change occurred in the lumen volume of several tissue components, such as libriform fibers, tracheids, and ray parenchyma. The average aspen fiber volume reduction after THT was 31%, a value 2.6 times higher than the volume reduction of the average vessels. The porosity of ash sapwood increased from 41 to 56%, whereas the porosity of birch decreased from 34 to 29%.


2021 ◽  
Author(s):  
◽  
Calvin Jones

<p>Volcanic eruptions are driven by magma buoyancy caused by volatiles exsolving to form a separate gas phase. Gas overpressurization within the melt and subsequent fragmentation determines whether an eruption will be explosive (fragmentation) or effusive (no fragmentation). Therefore, a thorough understanding of factors which affect the ability of a melt to exsolve and retain or lose these volatiles effectively is required. Bubble nucleation and subsequent growth are the processes by which volatiles exsolve from the melt into an exsolved gas phase. As continued vesiculation occurs, bubbles may begin to interact and coalesce at a point called the percolation threshold, permeable pathways through the melt will then form until the permeability threshold is reached allowing volatiles to outgas, reducing overpressure. Currently, research has focused on the effects that pressure, temperature, and composition have on volatile solubility and eventual vesiculation. However, erupted bombs consisting of assemblages of heterogenous pyroclasts that were subsequently sintered and welded into a conduit-forming plug during the Cordón Caulle 2011-2012 eruption display vesiculation trends within naturally occurring obsidian pyroclasts formed by sintering of particles or quenched melt that cannot be resolved by volatile solubility effects alone. The erupted products have consistently low volatile contents with little variability present across erupted samples (0.07-0.32 wt. % H2O). Within these pyroclasts, the heterogeneity of internal textures is visible when viewed using backscattered electron (BSE) imaging or X-ray computed tomography (XCT) as clear borders exist between regions that are of a clastogenic (sintered) origin, of a quenched melt origin, or formed by variable forms of vesiculation. The heterogeneity of internal textures present within even a obsidian pyroclastic domain led to the hypothesis that foaming discrepancies observed within individual clasts were due to pre-existing textures promoting or inhibiting secondary vesiculation in the shallow conduit. This secondary vesiculation occurs through near isobaric temperature increases in the shallow conduit, following primary vesiculation and volatile exsolution associated with isothermal decompression from storage at depth. To test this hypothesis, obsidian samples of 1cm x 1-2cm x 1-3cm were heated above their glass transition temperature (Tg), between 850-910°C, to allow obsidians to vesiculate as the melt would have in the conduit. The textures of the samples were characterised before and after heating using x-ray computed tomography. The results show that within the slightly volatile supersaturated samples variable foaming was observed for each independent texture within obsidian pyroclasts, with foaming preferentially occurring within regions that contained pre-existing, isolated bubbles. These experiments show that limited thermally driven in situ foaming of relatively dense clasts containing small isolated bubbles, can increase overpressure if the domain doesn’t expand as bubbles form without increasing permeability leading to gas overpressure within this smaller region and localised explosions in order to clear this blockage, explaining the hybrid effusive-explosive eruptions observed at Cordón Caulle.</p>


Author(s):  
Megan R. DiVall ◽  
Theodore J. Heindel

The circular hydraulic jump is a product of the impingement of a vertical, circular jet upon a smooth horizontal surface. Previous studies of this phenomenon have used methods such as electrical contact probes, photography, and lasers to measure various features. This study utilizes X-ray computed tomography (CT) to visualize the circular hydraulic jump; analysis is then completed on the reconstructed 3D image. Time-averaged data of the film thickness before and after the jump and the jump radius, as measured from the X-ray CT images, compare well with available literature. Potential imaging improvements with the current equipment have been identified, particularly with respect to measuring film thickness.


2010 ◽  
Vol 163-167 ◽  
pp. 3061-3066 ◽  
Author(s):  
Jian De Han ◽  
Gang Hua Pan ◽  
Wei Sun ◽  
Cai Hui Wang ◽  
Hui Rong

X-ray computed tomography (XCT), a non-destructive test, was used to study three dimensional (3D) meso-defect volume distribution changes of cement paste due to carbonation. The 3D meso-defect volume from 0.02mm3 ~5mm3 before and after carbonation was analyzed through add-on modules of 3D defect analysis. The experimental results show that the meso-defect volume fraction before and after carbonation are 0.7685% and 2.44%, respectively. After carbonation, the smaller defect increased significantly than the bigger defect.


2021 ◽  
Author(s):  
◽  
Calvin Jones

<p>Volcanic eruptions are driven by magma buoyancy caused by volatiles exsolving to form a separate gas phase. Gas overpressurization within the melt and subsequent fragmentation determines whether an eruption will be explosive (fragmentation) or effusive (no fragmentation). Therefore, a thorough understanding of factors which affect the ability of a melt to exsolve and retain or lose these volatiles effectively is required. Bubble nucleation and subsequent growth are the processes by which volatiles exsolve from the melt into an exsolved gas phase. As continued vesiculation occurs, bubbles may begin to interact and coalesce at a point called the percolation threshold, permeable pathways through the melt will then form until the permeability threshold is reached allowing volatiles to outgas, reducing overpressure. Currently, research has focused on the effects that pressure, temperature, and composition have on volatile solubility and eventual vesiculation. However, erupted bombs consisting of assemblages of heterogenous pyroclasts that were subsequently sintered and welded into a conduit-forming plug during the Cordón Caulle 2011-2012 eruption display vesiculation trends within naturally occurring obsidian pyroclasts formed by sintering of particles or quenched melt that cannot be resolved by volatile solubility effects alone. The erupted products have consistently low volatile contents with little variability present across erupted samples (0.07-0.32 wt. % H2O). Within these pyroclasts, the heterogeneity of internal textures is visible when viewed using backscattered electron (BSE) imaging or X-ray computed tomography (XCT) as clear borders exist between regions that are of a clastogenic (sintered) origin, of a quenched melt origin, or formed by variable forms of vesiculation. The heterogeneity of internal textures present within even a obsidian pyroclastic domain led to the hypothesis that foaming discrepancies observed within individual clasts were due to pre-existing textures promoting or inhibiting secondary vesiculation in the shallow conduit. This secondary vesiculation occurs through near isobaric temperature increases in the shallow conduit, following primary vesiculation and volatile exsolution associated with isothermal decompression from storage at depth. To test this hypothesis, obsidian samples of 1cm x 1-2cm x 1-3cm were heated above their glass transition temperature (Tg), between 850-910°C, to allow obsidians to vesiculate as the melt would have in the conduit. The textures of the samples were characterised before and after heating using x-ray computed tomography. The results show that within the slightly volatile supersaturated samples variable foaming was observed for each independent texture within obsidian pyroclasts, with foaming preferentially occurring within regions that contained pre-existing, isolated bubbles. These experiments show that limited thermally driven in situ foaming of relatively dense clasts containing small isolated bubbles, can increase overpressure if the domain doesn’t expand as bubbles form without increasing permeability leading to gas overpressure within this smaller region and localised explosions in order to clear this blockage, explaining the hybrid effusive-explosive eruptions observed at Cordón Caulle.</p>


2021 ◽  
Vol 39 (3) ◽  
pp. 436-445
Author(s):  
Grzegorz Ziółkowski ◽  
Emilia Grochowska ◽  
Dawid Kęszycki ◽  
Piotr Gruber ◽  
Viktoria Hoppe ◽  
...  

Abstract The paper presents a detailed description of the method of carrying out static tensile tests in ex-situ X-ray computed tomography (XCT) conditions. The study compares samples manufactured with the use of additive technology in two orientations, horizontally and vertically, which correspond to the in-layer and between-layer sintering mechanisms. Both the fracture mechanism and porosity behavior differed significantly for the two manufacturing directions. The conducted analysis made it possible to compare the changes in porosity, the number of pores, and also their diameters and shape before and after the tensile test. This allows for in-depth identification and better understanding of the phenomena occurring during the static tensile test of polyamide-12 samples manufactured using selective laser sintering (SLS) technology.


1999 ◽  
Vol 11 (1) ◽  
pp. 199-211
Author(s):  
J. M. Winter ◽  
R. E. Green ◽  
A. M. Waters ◽  
W. H. Green

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