scholarly journals Improvement in the Quantification of Foreign Object Defects in Carbon Fiber Laminates Using Immersion Pulse-Echo Ultrasound

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2919
Author(s):  
Nathaniel J. Blackman ◽  
David A. Jack ◽  
Benjamin M. Blandford

This research presents a new technique using pulse echo ultrasound for sizing foreign objects within carbon fiber laminates. Carbon fiber laminates are becoming increasingly popular in a wide variety of industries for their desirable properties. It is not uncommon for manufacturing defects to occur within a carbon fiber laminates, causing waste, either in the discarding of failed parts or the overdesign of the initial part to account for these anticipated and undetected errors. One such manufacturing defect is the occurrence of a foreign object within the laminate. This defect will lead to a localized weakness within the laminate including, but not limited to, stress risers, delamination, and catastrophic failure. This paper presents a method to analyze high-resolution c-scan full waveform captured data to automatically capture the geometry of the foreign object with minimal user inputs without a-priori knowledge of the shape of the defect. This paper analyzes twelve samples, each a twelve-lamina carbon fiber laminate. Foreign objects are made from polytetrafluoroethylene (PTFE) measuring 0.05 mm (0.002 in.) thick and ranging in diameter from 12.7 mm (0.5 in) to 1.588 mm (0.0625 in), are placed within the laminates during fabrication at varying depths. The samples are analyzed with a custom high-resolution c-scan system and smoothing, and edge detection methods are applied to the collected c-scan data. Results are presented on the sizing of the foreign objects with an average error of 6% of the true area, and an average absolute difference in the estimation of the diameter of 0.1 mm (0.004 in), an improvement over recently presented ultrasonic methods by a factor of three.

Author(s):  
H.S. von Harrach ◽  
D.E. Jesson ◽  
S.J. Pennycook

Phase contrast TEM has been the leading technique for high resolution imaging of materials for many years, whilst STEM has been the principal method for high-resolution microanalysis. However, it was demonstrated many years ago that low angle dark-field STEM imaging is a priori capable of almost 50% higher point resolution than coherent bright-field imaging (i.e. phase contrast TEM or STEM). This advantage was not exploited until Pennycook developed the high-angle annular dark-field (ADF) technique which can provide an incoherent image showing both high image resolution and atomic number contrast.This paper describes the design and first results of a 300kV field-emission STEM (VG Microscopes HB603U) which has improved ADF STEM image resolution towards the 1 angstrom target. The instrument uses a cold field-emission gun, generating a 300 kV beam of up to 1 μA from an 11-stage accelerator. The beam is focussed on to the specimen by two condensers and a condenser-objective lens with a spherical aberration coefficient of 1.0 mm.


Author(s):  
Sara Moccia ◽  
Maria Chiara Fiorentino ◽  
Emanuele Frontoni

Abstract Background and objectives Fetal head-circumference (HC) measurement from ultrasound (US) images provides useful hints for assessing fetal growth. Such measurement is performed manually during the actual clinical practice, posing issues relevant to intra- and inter-clinician variability. This work presents a fully automatic, deep-learning-based approach to HC delineation, which we named Mask-R$$^{2}$$ 2 CNN. It advances our previous work in the field and performs HC distance-field regression in an end-to-end fashion, without requiring a priori HC localization nor any postprocessing for outlier removal. Methods Mask-R$$^{2}$$ 2 CNN follows the Mask-RCNN architecture, with a backbone inspired by feature-pyramid networks, a region-proposal network and the ROI align. The Mask-RCNN segmentation head is here modified to regress the HC distance field. Results Mask-R$$^{2}$$ 2 CNN was tested on the HC18 Challenge dataset, which consists of 999 training and 335 testing images. With a comprehensive ablation study, we showed that Mask-R$$^{2}$$ 2 CNN achieved a mean absolute difference of 1.95 mm (standard deviation $$=\pm 1.92$$ = ± 1.92  mm), outperforming other approaches in the literature. Conclusions With this work, we proposed an end-to-end model for HC distance-field regression. With our experimental results, we showed that Mask-R$$^{2}$$ 2 CNN may be an effective support for clinicians for assessing fetal growth.


Sensors ◽  
2021 ◽  
Vol 21 (16) ◽  
pp. 5279
Author(s):  
Dong-Hoon Kwak ◽  
Guk-Jin Son ◽  
Mi-Kyung Park ◽  
Young-Duk Kim

The consumption of seaweed is increasing year by year worldwide. Therefore, the foreign object inspection of seaweed is becoming increasingly important. Seaweed is mixed with various materials such as laver and sargassum fusiforme. So it has various colors even in the same seaweed. In addition, the surface is uneven and greasy, causing diffuse reflections frequently. For these reasons, it is difficult to detect foreign objects in seaweed, so the accuracy of conventional foreign object detectors used in real manufacturing sites is less than 80%. Supporting real-time inspection should also be considered when inspecting foreign objects. Since seaweed requires mass production, rapid inspection is essential. However, hyperspectral imaging techniques are generally not suitable for high-speed inspection. In this study, we overcome this limitation by using dimensionality reduction and using simplified operations. For accuracy improvement, the proposed algorithm is carried out in 2 stages. Firstly, the subtraction method is used to clearly distinguish seaweed and conveyor belts, and also detect some relatively easy to detect foreign objects. Secondly, a standardization inspection is performed based on the result of the subtraction method. During this process, the proposed scheme adopts simplified and burdenless calculations such as subtraction, division, and one-by-one matching, which achieves both accuracy and low latency performance. In the experiment to evaluate the performance, 60 normal seaweeds and 60 seaweeds containing foreign objects were used, and the accuracy of the proposed algorithm is 95%. Finally, by implementing the proposed algorithm as a foreign object detection platform, it was confirmed that real-time operation in rapid inspection was possible, and the possibility of deployment in real manufacturing sites was confirmed.


2021 ◽  
Vol 7 (7) ◽  
pp. 104
Author(s):  
Vladyslav Andriiashen ◽  
Robert van Liere ◽  
Tristan van Leeuwen ◽  
Kees Joost Batenburg

X-ray imaging is a widely used technique for non-destructive inspection of agricultural food products. One application of X-ray imaging is the autonomous, in-line detection of foreign objects in food samples. Examples of such inclusions are bone fragments in meat products, plastic and metal debris in fish, and fruit infestations. This article presents a processing methodology for unsupervised foreign object detection based on dual-energy X-ray absorptiometry (DEXA). A novel thickness correction model is introduced as a pre-processing technique for DEXA data. The aim of the model is to homogenize regions in the image that belong to the food product and to enhance contrast where the foreign object is present. In this way, the segmentation of the foreign object is more robust to noise and lack of contrast. The proposed methodology was applied to a dataset of 488 samples of meat products acquired from a conveyor belt. Approximately 60% of the samples contain foreign objects of different types and sizes, while the rest of the samples are void of foreign objects. The results show that samples without foreign objects are correctly identified in 97% of cases and that the overall accuracy of foreign object detection reaches 95%.


2021 ◽  
Author(s):  
Rick Schrynemeeckers

Abstract Current offshore hydrocarbon detection methods employ vessels to collect cores along transects over structures defined by seismic imaging which are then analyzed by standard geochemical methods. Due to the cost of core collection, the sample density over these structures is often insufficient to map hydrocarbon accumulation boundaries. Traditional offshore geochemical methods cannot define reservoir sweet spots (i.e. areas of enhanced porosity, pressure, or net pay thickness) or measure light oil or gas condensate in the C7 – C15 carbon range. Thus, conventional geochemical methods are limited in their ability to help optimize offshore field development production. The capability to attach ultrasensitive geochemical modules to Ocean Bottom Seismic (OBS) nodes provides a new capability to the industry which allows these modules to be deployed in very dense grid patterns that provide extensive coverage both on structure and off structure. Thus, both high resolution seismic data and high-resolution hydrocarbon data can be captured simultaneously. Field trials were performed in offshore Ghana. The trial was not intended to duplicate normal field operations, but rather provide a pilot study to assess the viability of passive hydrocarbon modules to function properly in real world conditions in deep waters at elevated pressures. Water depth for the pilot survey ranged from 1500 – 1700 meters. Positive thermogenic signatures were detected in the Gabon samples. A baseline (i.e. non-thermogenic) signature was also detected. The results indicated the positive signatures were thermogenic and could easily be differentiated from baseline or non-thermogenic signatures. The ability to deploy geochemical modules with OBS nodes for reoccurring surveys in repetitive locations provides the ability to map the movement of hydrocarbons over time as well as discern depletion affects (i.e. time lapse geochemistry). The combined technologies will also be able to: Identify compartmentalization, maximize production and profitability by mapping reservoir sweet spots (i.e. areas of higher porosity, pressure, & hydrocarbon richness), rank prospects, reduce risk by identifying poor prospectivity areas, accurately map hydrocarbon charge in pre-salt sequences, augment seismic data in highly thrusted and faulted areas.


Author(s):  
Matthew Blyth ◽  
◽  
Naoki Sakiyama ◽  
Hiroshi Hori ◽  
Hiroaki Yamamoto ◽  
...  

A new logging-while-drilling (LWD) acoustic tool has been developed with novel ultrasonic pitch-catch and pulse-echo technologies. The tool enables both high-resolution slowness and reflectivity images, which cannot be addressed with conventional acoustic logging. Measuring formation elastic-wave properties in complex, finely layered formations is routinely attempted with sonic tools that measure slowness over a receiver array with a length of 2 ft or more depending upon the tool design. These apertures lead to processing results with similar vertical resolutions, obscuring the true slowness of any layering occurring at a finer scale. If any of these layers present significantly different elastic-wave properties than the surrounding rock, then they can play a major role in both wellbore stability and hydraulic fracturing but can be absent from geomechanical models built on routine sonic measurements. Conventional sonic tools operate in the 0.1- to 20-kHz frequency range and can deliver slowness information with approximately 1 ft or more depth of investigation. This is sufficient to investigate the far-field slowness values but makes it very challenging to evaluate the near-wellbore region where tectonic stress redistribution causes pronounced azimuthal slowness variation. This stress-induced slowness variation is important because it is also a key driver of wellbore geomechanics. Moreover, in the presence of highly laminated formations, there can be a significant azimuthal variation of slowness due to layering that is often beyond the resolution of conventional sonic tools due to their operating frequency. Finally, in horizontal wells, multiple layer slownesses are being measured simultaneously because of the depth of investigation of conventional sonic tools. This can cause significant interpretational challenges. To address these challenges, an entirely new design approach was needed. The novel pitch-catch technology operates over a wide frequency range centered at 250 kHz and contains an array of receivers having a 2-in. receiver aperture. The use of dual ultrasonic technology allows the measurement of high-resolution slowness data azimuthally as well as reflectivity and caliper images. The new LWD tool was run in both vertical and horizontal wells and directly compared with both wireline sonic and imaging tools. The inch-scale slownesses obtained show characteristic features that clearly correlate to the formation lithology and structure indicated by the images. These features are completely absent from the conventional sonic data due to its comparatively lower vertical resolution. Slowness images from the tool reflect the formation elastic-wave properties at a fine scale and show dips and lithological variations that are complementary to the data from the pulse-echo images. The physics of the measurement are discussed, along with its ability to measure near-wellbore slowness, elastic-wave properties, and stress variations. Additionally, the effect of the stress-induced, near-wellbore features seen in the slowness images and the pulse-echo images is discussed with the wireline dipole shear anisotropy processing.


1992 ◽  
Vol 263 (4) ◽  
pp. E772-E779 ◽  
Author(s):  
T. Morishima ◽  
S. Pye ◽  
C. Bradshaw ◽  
J. Radziuk

To assess the accuracy with which insulin appearance rates in the peripheral circulation can be measured out of steady state, seven conscious dogs were simultaneously infused with somatostatin and insulin at known variable rates. Tritiated insulin was infused concurrently at a constant rate. Insulin rates of appearance were estimated continuously on the basis of a two-compartment model for systemic insulin kinetics. The calculations were performed assuming that insulin kinetics were linear (tracer data not used) and nonlinear or time varying (tracer data used to assess the variation). The average error in areas under the curve was -3.5 +/- 2.5 and 27.0 +/- 14.2% when nonlinear or linear kinetics were assumed. The maximal errors when linearity was assumed was 39.9 +/- 11.3% and decreased to 16.3 +/- 2.6% when the tracer data was used to account for changes in the fractional removal rate of insulin. The accuracy of the linear estimates improved as the fractional removal rate remained closer to constant. These data suggest that a priori assumptions should not be made on the linearity of the insulin system in a given experimental situation.


2011 ◽  
Vol 11 (11) ◽  
pp. 29807-29843 ◽  
Author(s):  
J.-T. Lin

Abstract. Vertical column densities (VCDs) of tropospheric nitrogen dioxide (NO2) retrieved from space provide valuable information to estimate emissions of nitrogen oxides (NOx) inversely. Accurate emission attribution to individual sources, important both for understanding the global biogeochemical cycling of nitrogen and for emission control, remains difficult. This study presents a regression-based multi-step inversion approach to estimate emissions of NOx from anthropogenic, lightning and soil sources individually for 2006 over East China on a 0.25° long × 0.25° lat grid, employing the DOMINO product version 2 retrieved from the Ozone Monitoring Instrument. The nested GEOS-Chem model for East Asia is used to simulate the seasonal variations of different emission sources and impacts on VCDs of NO2 for the inversion purpose. Sensitivity tests are conducted to evaluate key assumptions embedded in the inversion process. The inverse estimate suggests annual budgets of about 7.1 TgN (±38%), 0.22 TgN (±46%), and 0.40 TgN (±48%) for the a posteriori anthropogenic, lightning and soil emissions, respectively, each about 24% higher than the respective a priori values. The enhancements in anthropogenic emissions are largest in cities and areas with extensive use of coal, particularly in the north in winter, as evident on the high-resolution grid. Derived soil emissions are consistent with recent bottom-up estimates. They are each less than 6% of anthropogenic emissions annually, increasing to about 13% for July. Overall, anthropogenic emissions are found to be the dominant source of NOx over East China with important implications for nitrogen control.


2021 ◽  
Author(s):  
Imen Boujmil ◽  
Giancarlo Ruocco ◽  
Marco Leonetti

Super resolution techniques are an excellent alternative to wide field microscopy, providing high resolution also in (typically fragile) biological sample. Among the various super resolution techniques, Structured Illumination Microscopy (SIM) improve resolution by employing multiple illumination patterns to be deconvolved with a dedicated software. In the case of blind SIM techniques, unknown patterns, such as speckles, are used, thus providing super resolved images, nearly unaffected by aberrations with a simplified experimental setup. Scattering Assisted Imaging, a special blind SIM technique, exploits an illumination PSF (speckle grains size), smaller than the collection PSF (defined by the collection objectives), to surpass the typical SIM resolution enhancement. However, if SAI is used, it is very difficult to extract the resolution enhancement form a priori considerations. In this paper we propose a protocol and experimental setup for the resolution measurement, demonstrating the resolution enhancement for different collection PSF values.


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