scholarly journals Dimensional Accuracy Evaluation of Temporary Dental Restorations with Different 3D Printing Systems

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1487 ◽  
Author(s):  
Wonjoon Moon ◽  
Seihwan Kim ◽  
Bum-Soon Lim ◽  
Young-Seok Park ◽  
Ryan Jin-Young Kim ◽  
...  

With the advent of 3D printing technologies in dentistry, the optimization of printing conditions has been of great interest, so this study analyzed the accuracy of 3D-printed temporary restorations of different sizes produced by digital light processing (DLP) and liquid crystal display (LCD) printers. Temporary restorations of 2-unit, 3-unit, 5-unit, 6-unit, and full-arch cases were designed and printed from a DLP printer using NextDent C&B or an LCD printer using Mazic D Temp (n = 10 each). The restorations were scanned, and each restoration standard tessellation language (STL) file was superimposed on the reference STL file, by the alignment functions, to evaluate the trueness through whole/point deviation. In the whole-deviation analysis, the root-mean-square (RMS) values were significantly higher in the 6-unit and full-arch cases for the DLP printer and in the 5-unit, 6-unit, and full-arch cases for the LCD printer. The significant difference between DLP and LCD printers was found in the 5-unit and full-arch cases, where the DLP printer exhibited lower RMS values. Color mapping demonstrated less shrinkage in the DLP printer. In the point deviation analysis, a significant difference in direction was exhibited in all the restorations from the DLP printer but only in some cases from the LCD printer. Within the limitations of this study, 3D printing was most accurate with less deviation and shrinkage when a DLP printer was used for short-unit restorations.

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1550
Author(s):  
Soo-Yeon Yoo ◽  
Seong-Kyun Kim ◽  
Seong-Joo Heo ◽  
Jai-Young Koak ◽  
Joung-Gyu Kim

Previous studies on accuracy of three-dimensional (3D) printed model focused on full arch measurements at few points. The aim of this study was to examine the dimensional accuracy of 3D-printed models which were teeth-prepped for three-unit fixed prostheses, especially at margin and proximal contact areas. The prepped dental model was scanned with a desktop scanner. Using this reference file, test models were fabricated by digital light processing (DLP), Multi-Jet printing (MJP), and stereo-lithography apparatus (SLA) techniques. We calculated the accuracy (trueness and precision) of 3D-printed models on 3D planes, and deviations of each measured points at buccolingual and mesiodistal planes. We also analyzed the surface roughness of resin printed models. For overall 3D analysis, MJP showed significantly higher accuracy (trueness) than DLP and SLA techniques; however, there was not any statistically significant difference on precision. For deviations on margins of molar tooth and distance to proximal contact, MJP showed significantly accurate results; however, for a premolar tooth, there was no significant difference between the groups. 3D color maps of printed models showed contraction buccolingually, and surface roughness of the models fabricated by MJP technique was observed as the lowest. The accuracy of the 3D-printed resin models by DLP, MJP, and SLA techniques showed a clinically acceptable range to use as a working model for manufacturing dental prostheses


Healthcare ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 983
Author(s):  
Keunbada Son ◽  
Jung-Ho Lee ◽  
Kyu-Bok Lee

This study aimed to evaluate the intaglio surface trueness of interim dental crowns fabricated with three 3-dimensional (3D) printing and milling technologies. Dental crown was designated and assigned as a computer-aided design (CAD) reference model (CRM). Interim dental crowns were fabricated based on CRM using two types of 3D printer technologies (stereolithography apparatus and digital light processing) and one type of milling machine (n = 15 per technology). The fabricated interim dental crowns were obtained via 3D modeling of the intaglio surface using a laboratory scanner and designated as CAD test models (CTMs). The alignment and 3D comparison of CRM and CTM were performed based on the intaglio surface using a 3D inspection software program (Geomagic Control X). Statistical analysis was validated using one-way analysis of variance and Tukey HSD test (α = 0.05). There were significant differences in intaglio surface trueness between the three different fabrication technologies, and high trueness values were observed in the milling group (p < 0.05). In the milling group, there was a significant difference in trueness according to the location of the intaglio surface (p < 0.001). In the manufacturing process of interim dental crowns, 3D printing technologies showed superior and uniform manufacturing accuracy than milling technology.


2021 ◽  
Vol 11 (24) ◽  
pp. 11676
Author(s):  
Woohyung Jang ◽  
Gyeong-Soo Kook ◽  
Jin-Ho Kang ◽  
Yeseul Kim ◽  
Yina Yun ◽  
...  

This study compared the surface roughness, contact angle, surface energy, residual monomers, degree of conversion, and flexural strength of 3D-printed dental resin under various washing conditions. The specimens were printed with a digital light processing (DLP) printer and were divided into four groups: the group dipped in IPA for 5 s (IPA-D), the group washed in IPA for 1 min (IPA-1), the group washed in IPA for 10 min (IPA-10), and the group washed with TPM for 10 min (TPM-10). Following, the groups were redivided into two groups: a cured group and an uncured group. All experimental data were statistically analyzed using one-way analysis of variance and Tukey’s test. In all groups, the surface roughness showed a value of 1.2–1.8 μm, with no significant difference (p > 0.05). Contact angle showed a significant difference between the three groups using IPA and the TPM group, whereby the TPM-washed specimen showed a low contact angle (p < 0.05). The degree of conversion (DOC) increased in the following order: IPA-D group, IPA-1 group, IPA-10 group, and TPM-10 group, exhibiting a significant difference between all groups (p < 0.05). Flexural strength was measured at 110–130 MPa in all groups, with no significant difference between groups (p > 0.05). The washing time and washing solution type of the 3D printing material had no significant effect on surface roughness and flexural strength.


2020 ◽  
Vol 21 (14) ◽  
pp. 4837 ◽  
Author(s):  
Ju-Won Kim ◽  
Byoung-Eun Yang ◽  
Seok-Jin Hong ◽  
Hyo-Geun Choi ◽  
Sun-Ju Byeon ◽  
...  

In this study, we evaluated the bone regenerative capability of a customizable hydroxyapatite (HA) and tricalcium phosphate (TCP) scaffold using a digital light processing (DLP)-type 3D printing system. Twelve healthy adult male beagle dogs were the study subjects. A total of 48 defects were created, with two defects on each side of the mandible in all the dogs. The defect sites in the negative control group (sixteen defects) were left untreated (the NS group), whereas those in the positive control group (sixteen defects) were filled with a particle-type substitute (the PS group). The defect sites in the experimental groups (sixteen defects) were filled with a 3D printed substitute (the 3DS group). Six dogs each were exterminated after healing periods of 4 and 8 weeks. Radiological and histomorphometrical evaluations were then performed. None of the groups showed any specific problems. In radiological evaluation, there was a significant difference in the amount of new bone formation after 4 weeks (p < 0.05) between the PS and 3DS groups. For both of the evaluations, the difference in the total amount of bone after 8 weeks was statistically significant (p < 0.05). There was no statistically significant difference in new bone between the PS and 3DS groups in both evaluations after 8 weeks (p > 0.05). The proposed HA/TCP scaffold without polymers, obtained using the DLP-type 3D printing system, can be applied for bone regeneration. The 3D printing of a HA/TCP scaffold without polymers can be used for fabricating customized bone grafting substitutes.


2020 ◽  
Vol 2020 ◽  
pp. 1-7
Author(s):  
Jaewon Kim ◽  
Du-Hyeong Lee

The postcuring process is essential for 3-dimensional (3D) printing of photopolymer-based dental prostheses. However, the deformation of prostheses resulting from the postcuring process has not been fully investigated. The purpose of this study was to evaluate the effects of different postcuring methods on the fit and dimensional accuracy of 3D-printed full-arch polymeric fixed prostheses. A study stone model with four prosthetic implant abutments was prepared. A full-arch fixed dental prosthesis was designed, and the design was transferred to dental computer-aided manufacturing (CAM) software in which supports were designed to the surface of the prosthesis design for 3D printing. Using a biocompatible photopolymer and a stereolithography apparatus 3D printer, polymeric prostheses were produced ( N = 21 ). In postcuring, the printed prostheses were polymerized in three different ways: the prosthesis alone, the prosthesis with supports, or the prosthesis on a stone model. Geometric accuracy of 3D-printed prostheses, marginal gap, internal gap, and intermolar distance was evaluated using microscopy and digital techniques. Kruskal-Wallis and Mann-Whitney U tests with Bonferroni correction were used for the comparison of results among groups ( α = 0.05 ). In general, the mean marginal and internal gaps of cured prostheses were the smallest when the printed prostheses were cured with seating on the stone model ( P < 0.05 ). With regard to the adaptation accuracy, the presence of supports during the postcuring process did not make a significant difference. Error in the intermolar distance was significantly smaller in the model seating condition than in the other conditions ( P < 0.001 ). Seating 3D-printed prosthesis on the stone model reduces adverse deformation in the postcuring process, thereby enabling the fabrication of prostheses with favorable adaptation.


2018 ◽  
Vol 55 (2) ◽  
pp. 190-191
Author(s):  
Riham Nagib ◽  
Camelia Szuhanek ◽  
Bogdan Moldoveanu ◽  
Meda Lavinia Negrutiu ◽  
Virgil Florin Duma ◽  
...  

3D printing paired with CBCT imaging technology could provide a more individualised approach to orthodontic diagnosis and tratment. The aim of the present study is to asses dimensional differences between the CBCT image and 2 types of 3D printed replicas of an impacted maxillary canine, and to determine whether this method could be used in the future development of customised orthodontic attachments. Ten replicas were printed using the STL file of the impacted canine using two types of resin- five of each, with the same printer. Linear measurements of maximum height, length and width, were made. Mean dimensional erorrs were 0.184 mm and 0.068 mm. The largest discrepancy was in lenght - 0.362 mm. More reasearch is needed, but in this study we obtained printed resin replicas that provide sufficient dimensional accuracy to be used in orthodontics.


Author(s):  
Paweł Fiedor ◽  
Joanna Ortyl

The following article introduces technologies that build 3 dimensional (3D) objects by adding layer-upon-layer of material, called also additive manufacturing technologies. &nbsp;Furthermore most important features supporting the conscious choice of 3D printing methods for applications in micro and nanomanufacturing were covered. The micromanufacturing method covers photopolymerisation based methods such as Stereolithography (SLA), Digital Light Processing (DLP), Liquid Crystal Display &ndash; DLP coupled method, Two-Photon Polymerisation (TPP) and Inkjet based methods. Functional photocurable materials, with magnetic, conductive or specific optical applications in the 3D printing processes were also reviewed.&nbsp;


Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 2951 ◽  
Author(s):  
Paweł Fiedor ◽  
Joanna Ortyl

The following article introduces technologies that build three dimensional (3D) objects by adding layer-upon-layer of material, also called additive manufacturing technologies. Furthermore, most important features supporting the conscious choice of 3D printing methods for applications in micro and nanomanufacturing are covered. The micromanufacturing method covers photopolymerization-based methods such as stereolithography (SLA), digital light processing (DLP), the liquid crystal display–DLP coupled method, two-photon polymerization (TPP), and inkjet-based methods. Functional photocurable materials, with magnetic, conductive, or specific optical applications in the 3D printing processes are also reviewed.


Author(s):  
Vokulova Yu.A. Vokulova ◽  
E.N. Zhulev

This article presents the results of studying the dimensional accuracy of the bases of complete removable prostheses made using a 3D printer and the traditional method. Bases of complete removable prostheses were made using an intraoral laser scanner iTero Cadent (USA) and a 3D printer Asiga Max UV (Australia). To study the dimensional accuracy of the bases of complete removable prostheses, we used the DentalCAD 2.2 Valletta software. The Nonparametric Wilcoxon W-test was used for statistical analysis of the obtained data. We found that the average value of the difference with the standard for bases made using digital technologies is 0.08744±0.0484 mm. The average value of the difference with the standard for bases made by the traditional method is 0.5654±0.1611 mm. Based on these data, we concluded that the bases of complete removable prostheses made using modern digital technologies (intraoral laser scanning and 3D printer) have a higher dimensional accuracy compared to the bases of complete removable prostheses made using the traditional method with a significance level of p<0.05 (Wilcoxon's W-test=0, p=0.031). Keywords: digital technologies in dentistry, digital impressions, intraoral scanner, 3D printing, ExoCAD, complete removable dentures.


Author(s):  
Yuan-Wei Zhang ◽  
Xin Xiao ◽  
Wen-Cheng Gao ◽  
Yan Xiao ◽  
Su-Li Zhang ◽  
...  

Abstract Background This present study is aimed to retrospectively assess the efficacy of three-dimensional (3D) printing assisted osteotomy guide plate in accurate osteotomy of adolescent cubitus varus deformity. Material and methods Twenty-five patients (15 males and 10 females) with the cubitus varus deformity from June 2014 to December 2017 were included in this study and were enrolled into the conventional group (n = 11) and 3D printing group (n = 14) according to the different surgical approaches. The operation time, intraoperative blood loss, osteotomy degrees, osteotomy end union time, and postoperative complications between the two groups were observed and recorded. Results Compared with the conventional group, the 3D printing group has the advantages of shorter operation time, less intraoperative blood loss, higher rate of excellent correction, and higher rate of the parents’ excellent satisfaction with appearance after deformity correction (P < 0.001, P < 0.001, P = 0.019, P = 0.023). Nevertheless, no significant difference was presented in postoperative carrying angle of the deformed side and total complication rate between the two groups (P = 0.626, P = 0.371). Conclusions The operation assisted by 3D printing osteotomy guide plate to correct the adolescent cubitus varus deformity is feasible and effective, which might be an optional approach to promote the accurate osteotomy and optimize the efficacy.


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