scholarly journals The Effect of Welding Current and Electrode Force on the Heat Input, Weld Diameter, and Physical and Mechanical Properties of SS316L/Ti6Al4V Dissimilar Resistance Spot Welding with Aluminum Interlayer

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1129
Author(s):  
Iqbal Taufiqurrahman ◽  
Azlan Ahmad ◽  
Mazli Mustapha ◽  
Turnad Lenggo Ginta ◽  
Luthfi Ady Farizan Haryoko ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Phase Transformation ◽  
Heat Input ◽  
Spot Welding ◽  
Physical And Mechanical Properties ◽  
Welding Current ◽  
X Ray ◽  
Electrode Force ◽  
Weld Current ◽  
Aluminum Interlayer

Welding parameters obviously determine the joint quality during the resistance spot welding process. This study aimed to investigate the effect of welding current and electrode force on the heat input and the physical and mechanical properties of a SS316L and Ti6Al4V joint with an aluminum interlayer. The weld current values used in this study were 11, 12, and 13 kA, while the electrode force values were 3, 4, and 5 kN. Welding time and holding time remained constant at 30 cycles. The study revealed that, as the welding current and electrode force increased, the generated heat input increased significantly. The highest tensile-shear load was recorded at 8.71 kN using 11 kA of weld current and 3 kN of electrode force. The physical properties examined the formation of a brittle fracture and several weld defects on the high current welded joint. The increase in weld current also increased the weld diameter. The microstructure analysis revealed no phase transformation on the SS316L interface; instead, the significant grain growth occurred. The phase transformation has occurred on the Ti6Al4V interface. The intermetallic compound layer was also investigated in detail using the EDX (Energy Dispersive X-Ray) and XRD (X-Ray Diffraction) analyses. It was also found that both stainless steel and titanium alloy have their own fusion zone, which is indicated by the highest microhardness value.

scholarly journals Resistance Spot Welding of SUS316L Austenitic/SUS425 Ferritic Stainless Steels: Weldment Characteristics, Mechanical Properties, Phase Transformation and Solidification

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 710 ◽  
Author(s):  
Khuenkaew ◽  
Kanlayasiri
Keyword(s):  
Mechanical Properties ◽  
Phase Transformation ◽  
Stainless Steels ◽  
Resistance Spot Welding ◽  
Spot Welding ◽  
Lap Joints ◽  
Welding Time ◽  
Welding Condition ◽  
Resistance Spot ◽  
Weld Current

This research examines the weldment characteristics and mechanical properties of lap joints of SUS316L/SUS425 stainless steels using resistance spot welding under variable weld currents and welding times. The weld current was varied between 7.0, 8.5, and 10.0 kA, and the welding time between 25, 38, and 50 cycles. The weldment quality characteristics under study were the depth of fusions, indentation depths, and nugget diameter, and the mechanical properties included the tensile shear force (TSF) and micro Vickers hardness. Phase transformation and solidification were characterized using scanning electron microscopy and energy dispersive X-ray spectrometry, together with Schaeffler and pseudo-binary predictive phase diagrams. The results revealed that the weldment quality was positively correlated with weld current and welding time, as were the TSF and micro hardness. The optimal welding condition was achieved under a 10.0 kA weld current and 25-cycle welding time. Under the optimal condition, the fusion zone exhibited compression-direction columnar grains consisting of austenite, ferrite, and martensite and the solidification was of ferrite plus Widmanstatten austenite.

Physical and Mechanical Properties of Cement Paste Were Used Partially with Fly Ash and Kaolin Waste

2017 ◽  
Vol 866 ◽  
pp. 199-203
Author(s):  
Chidchanok Chainej ◽  
Suparut Narksitipan ◽  
Nittaya Jaitanong
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Room Temperature ◽  
Physical And Mechanical Properties ◽  
Partial Replacement ◽  
X Ray Diffraction ◽  
X Ray ◽  
Lime Water ◽  
Diffraction Patterns ◽  
Iron Mold

The aims of this research were study the microstructures and mechanical properties for partial replacement of cement with Fly ash (FA) and kaolin waste (KW). Ordinary Portland cement were partially replaced with FA and KW in the range of 25-35% and 10-25% by weight of cement powder. The kaolin waste was ground for 180 minutes before using. The specimen was packing into an iron mold which sample size of 5×5×5 cm3. Then, the specimens were kept at room temperature for 24 hours and were moist cured in the incubation lime water bath at age of 3 days. After that the specimens were dry cured with plastic wrap at age of 3, 7, 14 and 28 days. After that the compounds were examined by x-ray diffraction patterns (XRD) and the microstructures were examined by scanning electron microscopy (SEM). The compressive strength was then investigated.

scholarly journals Features of the hydration process of the modified blended cement for fiber cement panels

2018 ◽  
Vol 170 ◽  
pp. 03030 ◽  
Author(s):  
Rustem Mukhametrakhimov ◽  
Liliya Lukmanova
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Blended Cement ◽  
Physical And Mechanical Properties ◽  
Hydration Process ◽  
Cement Matrix ◽  
X Ray Diffraction ◽  
Structure Form ◽  
Silicate Phase ◽  
X Ray

The paper studies features of the hydration process of the modified blended cement for fiber cement panels (FCP) using differential thermal analysis, X-ray diffraction analysis, electron microscopy and infrared spectroscopy. It is found that deeper hydration process in silicate phase, denser and finer crystalline structure form in fiber cement matrix based on the modified blended cement. Generalization of this result to the case of fiber cement panels makes it possible to achieve formation of a denser and homogeneous structure with increased physical and mechanical properties.

scholarly journals The effects of welding current and purging gas on mechanical properties and microstructure of tungsten inert gas welded aluminum alloy 5083 H116

2018 ◽  
Vol 197 ◽  
pp. 12007 ◽  
Author(s):  
Ekak Novianto ◽  
Priyo Tri Iswanto ◽  
Mudjijana Mudjijana
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Salt Water ◽  
Surface Hardness ◽  
Welding Process ◽  
Welding Current ◽  
Inert Gas ◽  
Aluminum Alloy 5083 ◽  
Welding Sequence ◽  
Weld Current

Aluminum alloy 5083 H116 has an exceptional performance in extreme environments, moderately high strength, outstanding corrosion resistance in salt water and high impact strength at cryogenic temperature. In the present study, Aluminum alloy AA 5083 H116 plates were joined by tungsten inert gas (TIG) process by single and double sided welding. Welding current used was 53 A and 80 A with the addition of purging gas during welding process. The effects on micro structure and mechanical properties like surface hardness and tensile strength of the welded region were studied. The results have shown that optimum current out of the two weld current used is 53 A. Better microstructures, tensile and hardness were found in the welded joint for the weld current 53 A where the tensile obtained in the softened zone was approximately 87% than that of the base metal (BM). With increasing of TIG current, the width of PMZ increased. In addition, the doubled sided welding sequence also produced broader PMZ area.

Dynamic Electrode Force and Displacement in Resistance Spot Welding of Aluminum

2004 ◽  
Vol 126 (3) ◽  
pp. 605-610 ◽  
Author(s):  
C. T. Ji, ◽  
Y. Zhou,
Keyword(s):  
Resistance Spot Welding ◽  
Spot Welding ◽  
Welding Current ◽  
Monitoring And Control ◽  
Resistance Spot ◽  
Nugget Diameter ◽  
Electrode Force ◽  
Rate Of Increase ◽  
Process Monitoring And Control ◽  
Electrode Displacement

Dynamic electrode displacement and force were characterized during resistance spot welding of aluminum alloy 5182 sheets using a medium-frequency direct-current welder. It was found that both electrode displacement and force increased rapidly at the beginning of the welding stage and then at a reducing rate. Rates of increase in electrode displacement and force were both proportional to welding current. And both electrode displacement and force experienced a sudden drop when weld metal expulsion occurred. However, the rate of increase in electrode displacement did not reach zero during welding even for joints with sufficient nugget diameter, while electrode force peaked when a large nugget diameter was produced. Possible strategies for process monitoring and control were also discussed.

Contribution of the hybrid component to the structure and properties of ceramics based on metastable phases Al2O3

2021 ◽  
pp. 127-136
Author(s):  
A. V. Maletsky ◽  
T. E. Konstantinova ◽  
D. R. Belichko ◽  
G. K. Volkova ◽  
V. V. Burkhovetsky
Keyword(s):  
Mechanical Properties ◽  
Yttrium Aluminum Garnet ◽  
Metastable Phase ◽  
Physical And Mechanical Properties ◽  
Structure And Properties ◽  
X Ray Diffraction ◽  
Mutual Inhibition ◽  
X Ray ◽  
Tetragonal Lattice ◽  
Yttrium Aluminum

The paper presents results of the study of the effect of doping with yttrium oxide on ceramics of the composition (γ + θ) Al2O3 + nY2O3 (n = 0, 1, 2, 3 wt%), sintered at 1550°C for 2 h, from powders of the specified composition annealed at temperatures of 500 , 800, 1000°С. X-ray diffraction analysis established the formation in ceramics of yttrium aluminum garnet Y3Al5O12 (YAG) and a metastable phase of the same composition with a tetragonal lattice type in powders at temperatures above 1200°C. The effect of YAG on the physical and mechanical properties was established: high properties were demonstrated by ceramics of the composition α-Al2O3 + 2wt% Y2O3, obtained from a powder annealed at 1000°C. In addition, high physical and mechanical properties were observed in ceramics of the composition α-Al2O3 + 0wt% Y2O3, obtained from a powder annealed at 800°C. The effect of the so-called “mutual protection against crystallization” was discovered, which consists in the mutual inhibition of crystallization processes in powders of the Al2O3 – Y2O3 system.

Dissimilar resistance spot welding of AISI 304 to AISI 409 stainless steels: mechanical properties and microstructural evolutions

2018 ◽  
Vol 115 (6) ◽  
pp. 610 ◽  
Author(s):  
Mehdi Safari ◽  
Hossein Mostaan ◽  
Abdoreza Ghaderi
Keyword(s):  
Stainless Steels ◽  
Resistance Spot Welding ◽  
Spot Welding ◽  
Steel Sheet ◽  
Welding Current ◽  
Stainless Steel Sheet ◽  
Tensile Shear ◽  
Aisi 304 ◽  
Resistance Spot ◽  
Electrode Force

In this work, dissimilar resistance spot welding of austenitic stainless steel sheet (304 grade) and ferritic stainless steel sheet (409 grade) is studied experimentally. For this purpose, the effects of process parameters such as welding current, welding time and electrode force on tensile-shear strength of resistance spot welded joints are investigated with response surface methodology (RSM). Also, microstructural evolutions during resistance spot welding process of AISI 409 and AISI 304 stainless steels are evaluated by optical microscopy. It is concluded from results that the tensile-shear strength of spot welds is increased with increasing the welding current, welding time and electrode force. It is shown that widmanstatten ferrites have been grown in the weld metal of dissimilar resistance spot welds of AISI 304 and AISI 409 stainless steels.

A Novel In-Situ Nanoindentation Characterization of Phase Transforming Materials

2015 ◽  
Vol 1754 ◽  
pp. 19-24
Author(s):  
A. Alipour Skandani ◽  
R. Ctvrtlik ◽  
M. Al-Haik
Keyword(s):  
Mechanical Properties ◽  
Phase Transformation ◽  
Creep Compliance ◽  
Physical And Mechanical Properties ◽  
In Situ Methods ◽  
Negative Creep ◽  
Nanoindentation Instrument ◽  
Structural Instabilities

ABSTRACTMaterials with different allotropes can undergo one or more phase transformations based on the changes in the thermodynamic states. Each phase is stable in a certain temperature/pressure range and can possess different physical and mechanical properties compared to the other phases. The majority of material characterizations have been carried out for materials under equilibrium conditions where the material is stabilized in a certain phase and a lesser portion is devoted for onset of transformation. Alternatively, in situ measurements can be utilized to characterize materials while undergoing phase transformation. However, most of the in situ methods are aimed at measuring the physical properties such as dielectric constant, thermal/electrical conductivity and optical properties. Changes in material dimensions associated with phase transformation, makes direct measurement of the mechanical properties very challenging if not impossible. In this study a novel non-isothermal nanoindentation technique is introduced to directly measure the mechanical properties such as stiffness and creep compliance of a material at the phase transformation point. Single crystal ferroelectric triglycine sulfate (TGS) was synthetized and tested with this method using a temperature controlled nanoindentation instrument. The results reveal that the material, at the transformation point, exhibits structural instabilities such as negative stiffness and negative creep compliance which is in agreement with the findings of published works on the composites with ferroelectric inclusions.

Physical and Mechanical Properties of Bi0.5(Na0.81K0.19)0.5TiO3 Ceramic Modified by KNbO3

2019 ◽  
Vol 805 ◽  
pp. 71-75
Author(s):  
Suchittra Inthong ◽  
Chatchai Kruae-In ◽  
Wuttikrai Thanomsiang ◽  
Suppanat Kosolwattana ◽  
Denis Russell Sweatman ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mixed Oxides ◽  
Perovskite Phase ◽  
Physical And Mechanical Properties ◽  
X Ray Diffraction ◽  
Solid State Reaction Technique ◽  
X Ray ◽  
Ceramic Samples ◽  
Pure Phase ◽  
Knoop Microhardness

This research reports the physical and mechanical properties of (1-x) Bi0.5(Na0.81K0.19)0.5TiO3-xKNbO3 (x=0.00-0.06) ceramics. The Modified Bi0.5(Na0.81K0.19)0.5TiO3 ceramics were synthesized by solid state reaction technique. The mixed oxides powders were calcined at 850 °C, 4 h and sintered at 1120 °C, 2 h to form pure phase perovskite and the optimum bulk density, respectively. The phase formation of the modified ceramic samples was determined by X-ray diffraction technique. All of the modified Bi0.5(Na0.81K0.19)0.5TiO3 ceramics exhibited a single perovskite phase. The bulk densities of the modified ceramic samples were 5.41±0.27-5.75±0.28 g/cm3 using the Archimedes’ method. The microstructure was revealed by the scanning electron microscope. The rectangular-like shape was found of all studied ceramics which had the grain size between 1.31±0.02-1.56±0.03 mm. The mechanical properties were studied by both Vickers and Knoop microhardness tester. The results are discussed in term of the relation among hardness properties, Young’s modulus, and fracture toughness.

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