scholarly journals Hydration and Strength Development of Cementitious Materials Prepared with Phosphorous-Bearing Clinkers

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 508
Author(s):  
Lilan Xie ◽  
Min Deng ◽  
Jinhui Tang ◽  
Kaiwei Liu

To rationally use low-grade phosphorous limestone as the raw materials for cement production, the influence of phosphorous introduced by fluorapatite during the clinker calcination process on the mechanical properties of cementitious materials is investigated. Hydration kinetics, phase evolutions, and microstructure of cement pastes have been studied by using calorimetry, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results indicate that the mechanical properties of cementitious materials can be slightly improved due to the mineralization effect of the small amount of phosphorous in the clinker and significantly decreased with an increase of phosphorous. High content of phosphorous will reduce the content of C3S and make the formation of α′-C2S-xC3P(x: 0–0.05), whose hydration reactivity is rather lower, such that on the one hand less-hydrated products, such as calcium silicate hydrate (C-S-H) gel, can be obtained, and on the other hand, the hydration reaction will be slowed by severely prolonging the induction period. Interestingly, small particles can be observed on the surface of hydration products, but no new phase can be detected by XRD. When the content of P2O5 is 2.0%, the cement can meet the requirements of P·II 42.5 cement in China. Hopefully, this can provide significant guidance for the use of cement prepared by fluorapatite as raw material.

Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1617 ◽  
Author(s):  
Hyeonseok Jee ◽  
Jaeyeon Park ◽  
Erfan Zalnezhad ◽  
Keunhong Jeong ◽  
Seung Min Woo ◽  
...  

In recent years, nano-reinforcing technologies for cementitious materials have attracted considerable interest as a viable solution for compensating the poor cracking resistance of these materials. In this study, for the first time, titanium nanotubes (TNTs) were incorporated in cement pastes and their effect on the mechanical properties, microstructure, and early-age hydration kinetics was investigated. Experimental results showed that both compressive (~12%) and flexural strength (~23%) were enhanced with the addition of 0.5 wt.% of TNTs relative to plain cement paste at 28 days of curing. Moreover, it was found that, while TNTs accelerated the hydration kinetics of the pure cement clinker phase (C3S) in the early age of the reaction (within 24 h), there was no significant effect from adding TNTs on the hydration of ordinary Portland cement. TNTs appeared to compress the microstructure by filling the cement paste pore of sizes ranging from 10 to 100 nm. Furthermore, it could be clearly observed that the TNTs bridged the microcracks of cement paste. These results suggested that TNTs could be a great potential candidate since nano-reinforcing agents complement the shortcomings of cementitious materials.


2016 ◽  
Vol 881 ◽  
pp. 383-386 ◽  
Author(s):  
Raimundo J.S. Paranhos ◽  
Wilson Acchar ◽  
Vamberto Monteiro Silva

This study evaluated the potential use of Sugarcane Bagasse Ashes (SBA) as a flux, replacing phyllite for the production of enamelled porcelain tile. The raw materials of the standard mass components and the SBA residue were characterized by testing by XRF, XRD, AG, DTA and TGA. Test samples were fabricated, assembled in lots of 3 units and sintered at temperatures of 1150 ° C to 1210 ° C. The results of the physical properties, mechanical properties and SEM of the sintered samples, showed that the formulation, G4 - in which applied 10% of SBA replacing phyllite, sintering temperature 1210 ° C showed better performance as the previously mentioned properties due to the formation of mullite crystals, meeting the prerequisites of standards for enamelled porcelain tile, while reducing the environmental impact and the cost of production.


2021 ◽  
Vol 1036 ◽  
pp. 240-246
Author(s):  
Jin Tang ◽  
Su Hua Ma ◽  
Wei Feng Li ◽  
Hui Yang ◽  
Xiao Dong Shen

The use of calcined clay and limestone as supplementary cementitious materials, can have a certain influence on the hydration of Portland cement. This paper reviewed the influence of limestone and calcined clay and the mixture of limestone and calcined clay on the hydration of cement. Both limestone and calcined clay accelerate the hydration reaction in the early hydration age and enhance the properties of cement. Limestone reacts with C3A to form carboaluminate, which indirectly stabilized the presence of ettringite, while calcined clay consumed portlandite to form C-(A)-S-H gel, additional hydration products promote the densification of pore structure and increase the mechanical properties. The synergistic effect of calcined clay and limestone stabilize the existence of ettringite and stimulate the further formation of carboaluminate, as well as the C-(A)-S-H gel, contributed to a dense microstructure.


2021 ◽  
Vol 13 (2) ◽  
pp. 161-169
Author(s):  
Tatyana ALEXANDROVA ◽  
◽  
Anastasia AFANASOVA ◽  
Nadezhda NIKOLAEVA ◽  
◽  
...  

There is a worldwide trend of increasing the share of extraction and processing of low-grade minerals, but their extraction and processing volumes are still low. There are several reasons for this: high mining and transportation costs, imperfect techniques and technological difficulties in enrichment and processing of refractory and low-quality minerals. Due to the depletion of reserves of easily beneficiated raw materials and to compensate for the growing shortage of high-quality minerals, the Russian mining industry development strategy provides for the involvement of new and unconventional types of deposits into production. Examples of such deposits are deposits of carbonaceous raw materials (black shale, refractory sulphide carbon-bearing ores, impactites, etc.) containing carbon of varying degrees of metamorphism. On the basis of the most modern mineralogical, physical, nuclear and chemical methods of research of composition, structure and properties of the carbonaceous raw materials at the micro- and nanolevel, the composition of the productive mineral matter, physical, chemical and thermodynamic laws of separation of valuable mineral components and the basic technological processes to obtain the finished product for valorization of the unconventional carbonaceous mineral raw materials were determined with maximum reliability. One of the possible reasons of difficulty of beneficiation of carbonaceous raw materials is the fine phenocrysts in graphite which can be solved by using the flotation process. Contrast of surface properties of minerals with similar technological properties can be increased by application of different energy effects (MEMI, MIO, microwave, electrochemical treatment etc.) at successive stages of raw material transformation, regulation of pulp conditioning conditions (duration and intensity of agitation, heat treatment of pulp) as well as by development and application of selective reagent regimes. The special feature of flotation as a method of extraction of noble and rare metals is the ability to extract valuable metals not only in their native free form, but also in close association with sulphides and carbon. Flotation with the use of intensifying influences made it possible to transfereven low-sized structures of noble and rare metals, which are not extracted by conventional methods of cyanidation, gravitation enrichment and amalgamation, into the concentrate. One of the ways to increase the efficiency of the flotation process is preliminary modification of the additive which is introduced in addition to the main reagents of the sinter - “carrier material”.


Author(s):  
Anar Kareeva ◽  
Uilesbek Besterekov ◽  
Perizat Abdurazova ◽  
Ulzhalgas Nazarbek ◽  
Irina Pochitalkina ◽  
...  

Abstract The article presents the results of studies of the process of obtaining NPK fertilizer from low-grade phosphate raw materials with P2O5 of about 18%. Phosphate raw materials were leached with a mixture of nitric-phosphoric acids with the addition of potassium carbonate, which serves as a source of potassium in the final product. The main parameters determined were the content of the main nutrients P2O5:N:K2O, temperature and time of the leaching process. According to the graphical method, the “apparent” activation energy of the heterogeneous process is found, which is equal to 3.8 kJ/mol indicates the intradiffusion nature of the process. Methods of chemical analysis, scanning electron microscopy and XRD analysis were used for a comprehensive study of raw materials and final products.


Author(s):  
K. Shevchenko ◽  
A. Grigorov ◽  
I. Sinkevich

In order to improve the performance properties, in particular viscosity-temperature, of boiler fuel, it is proposed to combine them with narrow fuel fractions obtained by thermal destruction of secondary polymer raw materials (low pressure polyethylene and polypropylene). When compounding grade 100 fuel oil with narrow fuel fractions, the values ​​of density are reduced to 865 (873) kg / m3, conditional viscosity to 2.50 (2.63) deg. um., pour point up to 8 (13) °C), sulfur content up to 0.17 wt%. and the lower heat of combustion increases to 43606 (43850) kJ / kg. At the same time, there is a gradual decrease in the value of the flash point to 114 (127) °C. This reduction is a negative point, which leads to increased fire safety of fuel oil during its use, storage, pumping and transport. However, the values of the flash point, according to the requirements of regulatory documentation, are within acceptable limits. That is, the value of this indicator can limit the content of fuel oil in narrow fuel fractions. It is determined that the rational concentration of narrow fuel fractions in the composition of fuel oil grade 100, is within 30% of the mass. Within these limits, there is a permissible decrease in flash point values – an indicator that characterizes the fire hazard of fuel oil during its use, storage, pumping and transportation against the background of improving other performance properties of fuel oil. The production of the proposed compound boiler fuel on the one hand allows to expand the raw material base of the process by involving in the production process secondary polymer raw materials – solid waste subject to mandatory disposal, on the other – to meet existing demand for boiler fuel by increasing its production.


2011 ◽  
Vol 383-390 ◽  
pp. 3366-3373
Author(s):  
Shuo Qin ◽  
Bo Lin Wu ◽  
Shiao Zhao ◽  
Cong Chang Ma ◽  
Zu Sheng Hu

Red mud is the main solid residue generated during the production of alumina by means of the Bayer process. In order to expand the comprehensive utilization field of red mud and develop new ceramic products with low radioactivity utilizing red mud, the exploration of preparing self-releasing glaze ceramic materials using red mud as raw material was carried out. During the exploration, the self-releasing glaze ceramic materials with low radiation level were produced by normal pressure sintering process using the main ingredients of red mud, red sandstone, barium carbonate and ball clay. The properties of the self-releasing glaze ceramic samples were investigated by the measurements of mechanical properties, X-ray diffraction (XRD), scanning electron microscopy (SEM) and radiation measurement. The results show that the self-releasing glaze ceramic materials have good mechanical properties (the bulk density, 3.10 g/cm3; the compressive strength, 78.00 MPa). Adding barium carbonate to the raw materials and then calcine them to ceramics, which can extend the sintering temperature range and the radioactivity level of the self-releasing glaze ceramic materials can be reduced to that of the natural radioactive background of Guilin Area, Karst landform (the average 60 Total/Timer).


2021 ◽  
Vol 21 (3) ◽  
pp. 1578-1589
Author(s):  
Han Yan ◽  
Qianping Ran ◽  
Yong Yang ◽  
Xin Shu ◽  
Qian Zhang ◽  
...  

This work investigated the effect of hydroxyapatite (HA) nanorods on the strength development and hydration of cement. Undispersed HA nanorods (HA-UD) and dispersed HA nanorods (HA-DN) were prepared by atom-efficient neutralization. The strength of mortars modified by HA nanorods was tested, as well as their compatibility with supplementary cementitious material. The hydration of HA-modified cement pastes was characterized via in situ X-ray diffraction, isothermal calorimetry and scanning electron microscopy. As the results suggest, the undispersed HA-DN caused a considerable increase in superplasticizer demand to achieve the same level of flow. Both HA nanorods showed a significant accelerating effect on early hydration, with approximately 100% strength enhancement at 12 h at 2.0% dosage. The effect on early strength of the nanorods is retained in systems with up to 30% fly ash in the binder mass. According to the characterizations, the rate of the hydration reaction in the acceleration period was enhanced by HA nanorods, and C3S consumption was also increased. In all of the testing situations, HA-DN showed superior performance, likely due to improved spatial distribution of the hydroxyapatites. The results suggest that proper dispersion of the nanorods is necessary to optimize its performance.


2011 ◽  
Vol 480-481 ◽  
pp. 59-65
Author(s):  
Shuang Xi Li ◽  
Tuan She Yang ◽  
Zhi Ming Wang ◽  
Quan Hu

Low-calcium fly ash is paid much attention for its wide use in engineering, the research and application technology of it are very mature, but as to high-calcium fly ash concrete, the researches on stability, mechanical property and durability of it are very less , The existing researches are still inadequate for practice of engineering. As to this problem, using small shek kip hydropower project as example, the volume stability of high-calcium fly ash concretes with different fly ash dosages are tested, then the optimal dosage of the high-calcium fly ash is determined; based on this, the impacts of high-calcium fly ash on the performance of mechanical properties , impermeability and frost resistance of concrete are studied; Finally, macro performance is analyzed from a micro-mechanism point of view through taking the electron micrograph. As the study shows, the optimal dosage of high-calcium fly ash should be taken as 20% -25%; for the concrete with special requirements, the dosage can be relaxed to 30% when the high-calcium fly ash achieves high quality. The compressive strength of high-calcium fly ash concrete is higher than the low-calcium fly ash concrete. Strength development advantage of high-calcium fly ash concrete reflects at the early age, this advantage takes the trend of weakening as the development of age. Concrete mixed with high-calcium fly ash has good performance in impermeability. The high-calcium fly ash has high activity, the high-calcium fly ash and secondary hydration reaction products can be filled into the pore capillary and cracks of the concrete structure, improving the pore structure, thereby increasing the density of cement paste. High-calcium fly ash concrete has good performance in frost resistance. The destructive effects of freeze-thaw cycles on cement structure has connection with the microstructure of cement and impermeability , the improvement of impermeability avoids the water entering into the concrete, reduces the risk of destruction caused by frost heave.The study on micro-mechanism proves well the macro-phenomena above.


Teknomekanik ◽  
2019 ◽  
Vol 2 (1) ◽  
pp. 14-19
Author(s):  
M Saddikin ◽  
Hendri Nurdin ◽  
Primawati Primawati

The raw materials of the timber industry, especially furniture, are increasingly difficult to obtain in the quantity and quality needed. The development efforts carried out were utilizing Nipah coir waste as a raw material for making particle boards. Particle boards are panel boards made of wood particles or materials containing lignocellulose. Nipah plants contain 27.3% lignin and 36.5% cellulose which has the potential to be used as raw material for particleboard production. This study aims to reveal the physical and mechanical properties of particleboards made from Nipah fruit fibre with adhesive using tapioca flour. The making of particle board is done with a ratio of 90%: 10%, 80%: 20%, 70%: 30%, 60%: 40%, by giving a pressure of 100 kg / cm2. Particle testing is carried out according to the JIS A 5908 standard (2003). From this study, the optimum results were obtained in variations of 60%:40%. The particle physical properties which have an average density value of 1.15 gr / cm3 and an average moisture content of 5.8%. While the mechanical properties obtained by the value of Modulus of Elasticity an average of 21,188.93 kg / cm2. This shows the particle board variations of 60%: 40% produced to meet the JIS A 5908 (2003) standard. Based on the analysis of the quality variations 60%: 40% of particle boards can be recommended as raw materials for interior furniture.


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