scholarly journals Effect of Substrate Plate Heating on the Microstructure and Properties of Selective Laser Melted Al-20Si-5Fe-3Cu-1Mg Alloy

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 330
Author(s):  
Pan Ma ◽  
Pengcheng Ji ◽  
Yandong Jia ◽  
Xuerong Shi ◽  
Zhishui Yu ◽  
...  

The Al-20Si-5Fe-3Cu-1Mg alloy was fabricated using selective laser melting (SLM). The microstructure and properties of the as-prepared SLM, post-treated SLM, and SLM with substrate plate heating are studied. The as-prepared SLM sample shows a non-uniform microstructure with four different phases: fcc-αAl, eutectic Al-Si, Al2MgSi, and δ-Al4FeSi2. With thermal treatment, the phases become coarser and the δ-Al4FeSi2 phase transforms partially to β-Al5FeSi. The sample produced with SLM substrate plate heating shows a relatively uniform microstructure without a distinct difference between hatch overlaps and track cores. Room temperature compression test results show that an as-prepared SLM sample reaches a maximum strength (862 MPa) compared to the heat-treated (524 MPa) and substrate plate heated samples (474 MPa) due to the presence of fine microstructure and the internal stresses. The reduction in strength of the sample produced with substrate plate heating is due to the coarsening of the microstructure, but the plastic deformation shows an improvement (20%). The present observations suggest that substrate plate heating can be effectively employed not only to minimize the internal stresses (by impacting the cooling rate of the process) but can also be used to modulate the mechanical properties in a controlled fashion.

2018 ◽  
Vol 108 ◽  
pp. 59-68 ◽  
Author(s):  
Cui Ran ◽  
Cheng Yanhai ◽  
Meng Xianliang ◽  
Feng Shizhe ◽  
Han Zhengtong

2017 ◽  
Vol 898 ◽  
pp. 1312-1317 ◽  
Author(s):  
Hong Yu Ding ◽  
Pei Kun Qiu ◽  
Yuan Fei Han ◽  
Zhong Gang Sun ◽  
Jie Huang ◽  
...  

A preliminary investigation of the post heat treatment for Ti6Al4V tensile specimens fabricated via selective laser melting (SLM) are reported. The resultant microstructure and mechanical behavior at room temperature, normal and parallel to the building direction, was investigated in detail. Moreover, the as-prepared samples were compared with the samples post heat treated at 600°C~800°C for 2 h. It was found that the SLM fabricated samples consisted of long columnar original β grains together with parallel acicular α' martensitic structure dominated in the β matrix, which was observed in the side view, and fully equaixed β grains pattern in the top view. The post heat treatment did not completely disrupt the layered structure, but leading to the acicular α' martensites decomposing into α platelets distributed in a metastable β matrix. Ultimate tensile strength and elongation were analyzed and explained based on the microstructure evolution. After post heat treatment, an increase in elongation was observed for the tensile samples, inducing more ductile like morphology after fracture.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 528
Author(s):  
Chunyue Yin ◽  
Zhehao Lu ◽  
Xianshun Wei ◽  
Biao Yan ◽  
Pengfei Yan

The objective of the study is to investigate the corresponding microstructure and mechanical properties, especially bending strength, of the hypereutectic Al-Si alloy processed by selective laser melting (SLM). Almost dense Al-22Si-0.2Fe-0.1Cu-Re alloy is fabricated from a novel type of powder materials with optimized processing parameters. Phase analysis of such Al-22Si-0.2Fe-0.1Cu-Re alloy shows that the solubility of Si in Al matrix increases significantly. The fine microstructure can be observed, divided into three zones: fine zones, coarse zones, and heat-affected zones (HAZs). Fine zones are directly generated from the liquid phase with the characteristic of petaloid structures and bulk Al-Si eutectic. Due to the fine microstructure induced by the rapid cooling rate of SLM, the primary silicon presents a minimum average size of ~0.5 μm in fine zones, significantly smaller than that in the conventional produced hypereutectic samples. Moreover, the maximum value of Vickers hardness reaches ~170 HV0.2, and bending strength increases to 687.70 MPa for the as-built Al-22Si-0.2Fe-0.1Cu-Re alloys parts, which is much higher than that of cast counterparts. The formation mechanism of this fine microstructure and the enhancement reasons of bending strength are also discussed.


2011 ◽  
Vol 189-193 ◽  
pp. 3891-3894
Author(s):  
Ya Min Li ◽  
Hong Jun Liu ◽  
Yuan Hao

The casting Fe3Al intermetallics were solidified in sodium silicate sand mould and permanent mould respectively to get different cooling rates. After heat treatment (1000°С/15 h homogenizing annealing + furnace cooling followed by 600°С/1 h tempering + oil quenching), the microstructure and properties of Fe3Al intermetallics were investigated. The results show that the heat-treated Fe3Al intermetallics at higher cooling rate has finer grained microstructure than lower cooling rate, and the lattice distortion increases due to the higher solid solubility of the elements Cr and B at higher cooling rate. The tensile strength and hardness of the Fe3Al intermetallics at higher cooling rate are slightly higher also. However, the impact power of intermetallics at higher cooling rate is 67.5% higher than that at lower cooling rate, and the impact fracture mode is also transformed from intercrystalline fracture at lower cooling rate to intercrystallin+transcrystalline mixed fracture at higher cooling rate.


2019 ◽  
Vol 813 ◽  
pp. 171-177 ◽  
Author(s):  
Giacomo Maculotti ◽  
Gianfranco Genta ◽  
Massimo Lorusso ◽  
Maurizio Galetto

Selective Laser Melting (SLM) is one of the leader metal Additive Manufacturing (AM) processes thanks to its capability of coupling freeform design and environmental and economical sustainability to high mechanical properties. AlSi10Mg is a light weight Al-alloy with interesting processing properties and enhanced strength thanks to the presence of Mg, which, hence, finds application in several industrial fields. Furthermore, SLM allows overcoming those design constraints set by casting and melt spinning; however, SLM AlSi10Mg components require to be heat treated, both to strengthen the material and to engineer the microstructure. In this work, in order to assess the effectiveness of heat treatments on AlSi10Mg by SLM, an ad hoc analysis procedure based on statistical tools is applied in combination with indentation characterisation tests. In particular, to achieve full scale characterisation, traditional Brinell hardness and Instrumented Indentation Test (IIT) in macro and nano-range are considered. In particular, IIT is applied both at the lower end of macro range to provide consistency and statistically investigate relationship with Brinell scale and in the nano-range, enabling local, i.e. grain, and surface properties to be characterised.


2009 ◽  
Vol 37 (1) ◽  
pp. 31-41 ◽  
Author(s):  
K. Delbé ◽  
P. Thomas ◽  
D. Himmel ◽  
J. L. Mansot ◽  
M. Dubois ◽  
...  

2011 ◽  
Vol 391-392 ◽  
pp. 1445-1449
Author(s):  
Chun Hua Zhang ◽  
Shi Lin Luan ◽  
Xiu Song Qian ◽  
Bao Hua Sun ◽  
Wen Sheng Zhang

The influences of low temperature on the interlaminar properties for PBO fiber/epoxy composites have been studied at liquid nitrogen temperature (77 K) in terms of three point bending test. Results showed that the interlaminar shear strength at 77 K were significantly higher than those at room temperature (RT). For the analysis of the test results, the tensile behaviors of epoxy resin at both room temperature and liquid nitrogen temperature were investigated. The interface between fiber and matrix was observed using SEM images.


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