scholarly journals Physical and Numerical Simulations of Closed Die Hot Forging and Heat Treatment of Forged Parts

Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 15
Author(s):  
Łukasz Poloczek ◽  
Łukasz Rauch ◽  
Marek Wilkus ◽  
Daniel Bachniak ◽  
Władysław Zalecki ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Grain Size ◽  
Numerical Simulations ◽  
Phase Transformations ◽  
Hot Forging ◽  
Transformation Model ◽  
Controlled Cooling ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Conventional Heat Treatment

The paper describes physical and numerical simulations of a manufacturing process composed of hot forging and controlled cooling, which replace the conventional heat treatment technology. The objective was to investigate possibilities and limitations of the heat treatment with the use of the heat of forging. Three steels used to manufacture automotive parts were investigated. Experiments were composed of two sets of tests. The first were isothermal (TTT) and constant cooling rate (CCT) dilatometric tests, which supplied data for the identification of the numerical phase transformation model. The second was a physical simulation of the sequence forging-cooling on Gleeble 3800, which supplied data for the validation of the models. In the numerical part, a finite element (FE) thermal-mechanical code was combined with metallurgical models describing recrystallization and grain growth during forging and phase transformations during cooling. The FE model predicted distributions of the temperature and the austenite grain size in the forging, which were input data for further simulations of phase transformations during cooling. A modified JMAK equation was used to calculate the kinetics of transformation and volume fraction of microstructural constituents after cooling. Since the dilatometric tests were performed for various austenitization temperatures before cooling, it was possible to include austenite grain size as a variable in the model. An inverse algorithm developed by the authors was applied in the identification procedure. The model with optimal material parameters was used for simulations of hot forging and controlled cooling in one of the forging shops in Poland. Distributions of microstructural constituents in the forging after cooling were calculated. As a consequence, various cooling sequences during heat treatment could be analyzed and compared.

scholarly journals Effect of Hot Forging, Prior Heat Treatment and Ferrite Grain Size on Austenite Grain Size of Steels

1973 ◽  
Vol 59 (8) ◽  
pp. 1131-1149 ◽  
Author(s):  
Kiyohiko FUJITA ◽  
Toshisada MORI ◽  
Masayuki OHNISHI ◽  
Tetsuro NOMA
Keyword(s):  
Heat Treatment ◽  
Grain Size ◽  
Hot Forging ◽  
Austenite Grain Size ◽  
Prior Heat Treatment ◽  
Austenite Grain ◽  
Ferrite Grain Size

scholarly journals Grain Size Evolution and Mechanical Properties of Nb, V–Nb, and Ti–Nb Boron Type S1100QL Steels

Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 492
Author(s):  
Jan Foder ◽  
Jaka Burja ◽  
Grega Klančnik
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Hot Forging ◽  
Size Control ◽  
High Strength ◽  
Fatigue Properties ◽  
Titanium Addition ◽  
Austenite Grain Size ◽  
Size Evolution

Titanium additions are often used for boron factor and primary austenite grain size control in boron high- and ultra-high-strength alloys. Due to the risk of formation of coarse TiN during solidification the addition of titanium is limited in respect to nitrogen. The risk of coarse nitrides working as non-metallic inclusions formed in the last solidification front can degrade fatigue properties and weldability of the final product. In the presented study three microalloying systems with minor additions were tested, two without any titanium addition, to evaluate grain size evolution and mechanical properties with pre-defined as-cast, hot forging, hot rolling, and off-line heat-treatment strategy to meet demands for S1100QL steel. Microstructure evolution from hot-forged to final martensitic microstructure was observed, continuous cooling transformation diagrams of non-deformed austenite were constructed for off-line heat treatment, and the mechanical properties of Nb and V–Nb were compared to Ti–Nb microalloying system with a limited titanium addition. Using the parameters in the laboratory environment all three micro-alloying systems can provide needed mechanical properties, especially the Ti–Nb system can be successfully replaced with V–Nb having the highest response in tensile properties and still obtaining satisfying toughness of 27 J at –40 °C using Charpy V-notch samples.

scholarly journals A New Systematic Approach Based on Dilatometric Analysis to Track Bainite Transformation Kinetics and the Influence of the Prior Austenite Grain Size

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 324
Author(s):  
David San-Martin ◽  
Matthias Kuntz ◽  
Francisca G. Caballero ◽  
Carlos Garcia-Mateo
Keyword(s):  
Heat Treatment ◽  
Grain Size ◽  
Prior Austenite ◽  
Bainitic Transformation ◽  
Transformation Rate ◽  
Transformation Kinetics ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Prior Austenite Grain Size ◽  
Prior Austenite Grain

This investigation explores the influence of the austenitisation heat treatment and thus, of the prior austenite grain size (PAGS), on the kinetics of the bainitic transformation, using as A case study two high-carbon, high-silicon, bainitic steels isothermally transformed (TIso = 250, 300, 350 °C), after being austenised at different temperatures (γTγ = 925–1125 °C). A methodology, based on the three defining dilatometric parameters extracted from the derivative of the relative change in length, was proposed to analyse the transformation kinetics. These parameters are related to the time to start bainitic transformation, the time lapse for most of the transformation to take place and the transformation rate at the end of the transformation. The results show that increasing the PAGS up to 70 µm leads to an increase in the bainite nucleation rate, this effect being more pronounced for the lowest TIso. However, the overall transformation kinetics seems to be weakly affected by the applied heat treatment (γTγ and TIso). In one of the steels, PAGS > 70 µm (γTγ > 1050 °C), which weakly affects the progress of the transformation, except for TIso = 250 °C, for which the enhancement of the autocatalytic effect could be the reason behind an acceleration of the overall transformation.

scholarly journals Mathematical Model of Bainitic Transformation in Austempered Ductile Iron

2017 ◽  
Vol 17 (4) ◽  
pp. 200-206
Author(s):  
I. Olejarczyk-Wożeńska ◽  
H. Adrian ◽  
B. Mrzygłód ◽  
M. Głowacki
Keyword(s):  
Mathematical Model ◽  
Grain Size ◽  
Ductile Iron ◽  
Theoretical Calculations ◽  
Experimental Studies ◽  
Bainitic Transformation ◽  
Transformation Model ◽  
Austenite Grain Size ◽  
Ttt Diagram ◽  
Austenite Grain

AbstractA mathematical model of austenite - bainite transformation in austempered ductile cast iron has been presented. The model is based on a model developed by Bhadeshia [1, 2] for modelling the bainitic transformation in high-silicon steels with inhibited carbide precipitation. A computer program has been developed that calculates the incubation time, the transformation time at a preset temperature, the TTT diagram and carbon content in unreacted austenite as a function of temperature. Additionally, the program has been provided with a module calculating the free energy of austenite and ferrite as well as the maximum driving force of transformation. Model validation was based on the experimental research and literature data. Experimental studies included the determination of austenite grain size, plotting the TTT diagram and analysis of the effect of heat treatment parameters on the microstructure of ductile iron. The obtained results show a relatively good compatibility between the theoretical calculations and experimental studies. Using the developed program it was possible to examine the effect of austenite grain size on the rate of transformation.

Calibrating Phase Transformation and Grain Growth Models and Measuring Phase Dependent Material Properties for Use in FE Simulations of Welds

2015 ◽  
Author(s):  
Nicholas O’Meara ◽  
Simon D. Smith ◽  
John A. Francis
Keyword(s):  
Grain Size ◽  
Phase Transformation ◽  
Prior Austenite ◽  
Computer Modelling ◽  
Transformation Model ◽  
Transformation Kinetics ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Prior Austenite Grain Size ◽  
Prior Austenite Grain

Computer modelling methods are being used to determine the residual stresses in nuclear reactor pressure vessel welds. It has been found that such models need to simulate the effects of solid state phase transformations. Transformations have an associated transformation strain which can significantly influence the evolution of residual stress. The predicted distribution of phases enables structural simulations to account for the distribution of mechanical properties throughout a weld. Factors such as heating or cooling rate and prior austenite grain size must be considered in order to accurately predict the distribution of phases during a transient thermal cycle since they influence transformation kinetics. In this paper, a model to predict the prior austenite grain size and its effects on phase transformation kinetics is presented and calibrated using free dilatometry data. Validation experiments are conducted using a Gleeble thermo-mechanical simulator and are modelled in a commercial FE package to assess the accuracy of a phase transformation model. Samples have been heat treated to possess specific microstructures and have been tested at different temperatures to establish the properties of the phases that can form during weld thermal cycles.

The Influence of Increased Cr Content and Austenite Grain Size on the Kinetics of Phase Transformations when Cooling Hypo-Eutectoid Steel

2006 ◽  
Vol 258-260 ◽  
pp. 421-426
Author(s):  
Ignacy Wierszyłłowski
Keyword(s):  
Activation Energy ◽  
Grain Size ◽  
Carbon Steel ◽  
Phase Transformations ◽  
Austenite Phase ◽  
Eutectoid Steel ◽  
Austenite Grain Size ◽  
Cr Content ◽  
Austenite Grain ◽  
Kinetics Of

The paper presents the influence of the grain size and a little higher Cr content on the kinetics of austenite phase transformations during continuous cooling of hypo-eutectoid steel. The kinetics of austenite phase transformations during continuous cooling were determined by means of analysis of the dilatometric curves and structure investigations. The influence of the austenite grain size and the higher Cr content was analysed in two hypoeutectoid steels containing about 0.4% C. One of them had, Cr content higher, by about 1%. In both steels, the austenite grain size was changing insignificantly up to the austenitising temperature of about 950fl. Above that temperature, the austenite grain size in carbon steel grew much quicker than that in the steel with Cr addition. The austenite grain in the Cr enriched steel was smaller than that in carbon steel and, in spite of that, the duration of cooled austenite transformations were several times longer. This means that the phase transformations are much more strongly influenced by the addition of chromium slowing down carbon diffusion in austenite, than by the austenite grain size. For each phase transformation in the examined steels, the activation energy of the transformation has been determined. The activation energy of all the phase transformations varied slightly with the increase of austenitising temperature. On the basis of the obtained results, curves of true isothermal transformations have been developed for the beginning of the phase transformations in both steels, related to infinitely quick cooling down to the transformation temperature.

The effect of heat treatment on the mechanical properties of a low carbon steel (0.1%) for offshore structural application

2012 ◽  
Vol 226 (3) ◽  
pp. 242-251 ◽  
Author(s):  
Sung S Kang ◽  
Amir Bolouri ◽  
Chung-Gil Kang
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Cooling Rate ◽  
Impact Energy ◽  
Cast Steel ◽  
Low Carbon ◽  
Austenite Grain Size ◽  
Tempering Temperature ◽  
Austenite Grain

In this study, a low carbon cast steel (0.1% C) alloy designed for offshore structures, and the mechanical properties of the alloy under different heat treatment cycles have been evaluated. The effect of austenitizing time on the austenite grain size was studied. Subsequently, the quenched samples with minimum austenite grain size subjected to tempering experiments at different tempering temperatures (450 °C, 550 °C, and 650 °C) and cooling rates (0.23, 36, and 50 °C/s) from the temperature. The results showed that by increasing the austenitizing time, the austenite grain size initially decreased and reached the minimum value with ASTM number of 6.35 and then followed by an increase. When the tempering temperature increased, yield and tensile strengths decreased, whereas the ductility properties improved. In addition, yield and tensile strengths were not affected by cooling rate from tempering temperature, whereas the ductility properties were slightly affected. The increase in tempering temperature significantly led to improvement in the toughness to fracture of the alloy. The effect of cooling rate on impact energy for the samples tempered at 450 °C and 550 °C was negligible. By the contrast, impact energy for the samples tempered at 650 °C was markedly affected by cooling rate, in which the highest value was achieved for a cooling rate of 50 °C/s.

Effect of Chromium and Nickel Additions on the Transformation Characteristic and Ferrite Grain Size Refinement of Low Carbon Structural Steels Containing 0.13% C

2016 ◽  
Vol 860 ◽  
pp. 158-164
Author(s):  
Md Mohar Ali Bepari ◽  
Mohiuddin Ahmed
Keyword(s):  
Heat Treatment ◽  
Grain Size ◽  
Optical Microscopy ◽  
Chromium Carbide ◽  
Volume Fraction ◽  
Structural Steels ◽  
Low Carbon ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Ferrite Grain Size

The effect of small addition of chromium and nickel alone or in combination on the transformation characteristic and ferrite grain size of low carbon (0.13%C) structural steels have been studied by cooling suitable steels at four different cooling rates ranging from 120°C/min to 3.6° C/min from temperatures giving a constant austenite grain size of 37 μm. Radio Frequency generator with control system was used for the heat treatment of the steel samples. Optical microscopy of the heat treated samples was carried out. Ferrite grain size was determined from the fictitious ferrite grain size measured by mean linear intercept method and the volume fraction of pearlite obtained by optical microscopy and point counting. It was found that although the heat treatment of the steels was started from a common austenite grain size, their subsequent ferrite grain size after cooling at the same cooling rate were not the same. Both chromium and nickel enhance the formation of Widmanstatten structure. But chromium is more effective than nickel in the formation of Widmanstatten structure. It was also found that the undissolved particles of chromium carbide (Cr2C) present during austenitizing have no role in determining the ferrite grain size. The precipitating particles of chromium carbide (Cr2C) are excellent ferrite grain size refiners. Nickel refines the ferrite grain size. In presence of nickel, Cr2C precipitates are less effective than Cr2C precipitates in absence of nickel in the refinement of ferrite grain size.

Study on Recrystallization Behavior of High Strength Automobile Steel Sheets Produced by CSP

2005 ◽  
Vol 475-479 ◽  
pp. 153-156
Author(s):  
Zheng Zhi Zhao ◽  
Yong Lin Kang ◽  
Xin Ping Mao ◽  
Yin Li Chen ◽  
Gui Jiang Chen ◽  
...  
Keyword(s):  
Grain Size ◽  
Deformation Temperature ◽  
High Strength ◽  
Controlled Rolling ◽  
Recrystallization Behavior ◽  
Controlled Cooling ◽  
Austenite Grain Size ◽  
Steel Sheets ◽  
Austenite Grain ◽  
Automobile Steel

The recrystallization behavior of high strength automobile steel sheets (ZJ590L) developed by CSP technology is studied in this paper. The effect of the deformation temperature, reduction on the austenite grain size and the recrystallized fraction of ZJ590L steel during hot deformation has been investigated. Technique of test and analysis includes preparing stepped test piece and quantitative metallograph. The mechanism of austenite microstructure refinement has been discussed, which provides valuable references to set parameters of controlled rolling and controlled cooling process. The analysis shows that the austenite grain size fines with the increase of deformation temperature and reduction, and the recrystallized fraction increases. When the deformation temperature is above 1000°C and reduction exceeds 40%, complete recrystallization can be obtained.

scholarly journals Challenging Ultra Grain Refinement of Ferrite in Low-C Steel Only by Heat Treatment

2020 ◽  
Vol 7 ◽  
Author(s):  
Myeong-heom Park ◽  
Akinobu Shibata ◽  
Nobuhiro Tsuji
Keyword(s):  
Heat Treatment ◽  
Plastic Deformation ◽  
Grain Size ◽  
Severe Plastic Deformation ◽  
Cyclic Heat Treatment ◽  
Austenite Grain Size ◽  
Fine Grained ◽  
Grain Sizes ◽  
Austenite Grain ◽  
Cyclic Heat

It is well-known that grain refinement is one of the most effective ways to improve strength of metals without addition of alloying elements. In order to obtain bulky metals having ultrafine grained (UFG) microstructures with average grain sizes smaller than 1 μm, severe plastic deformation (SPD) processes have made a great success. However, there are still big barriers to realize UFG metallic materials, especially UFG steels, in large scale industries, since severe plastic deformation processes usually need special techniques and equipment, and large deformation forces are required for heavy plastic deformations. Cyclic heat treatments to repeat martensitic transformation and austenitization have been known as a simple way to fabricate fine-grained austenitic structures in steels. In the present study, we tried to make final ferrite microstructures ultrafine in a low-C steel by means of the cyclic heat treatment. Evolution of microstructures during the cyclic heat treatment was systematically investigated, putting stress on the change of grain sizes of austenite and ferrite. The austenite grain size decreased with increasing the number of heat treatment cycles, and the minimum average austenite grain size obtained was 11 μm. By having furnace-cooling from austenite states with various grain sizes, ferrite microstructures with different mean grain sizes were fabricated. We could successfully obtain a fine-grained ferrite structure with a mean grain size of 4.5 μm and nearly a random texture through the heat treatment without deformation. Microstructural features and mechanical properties of the obtained fine-grained ferritic structures were investigated by scanning electron microscope/electron back-scattering diffraction measurements and a tensile test at room temperature. The specimens with ferrite + pearlite microstructure with the smallest average ferrite grain size of 4.5 μm managed both high strength (yield strength of 375 MPa and tensile strength of 500 MPa) and large tensile ductility (uniform elongation of 20% and total elongation of 39%) in the simple 2Mn-0.1C steel.

Sign in / Sign up

Export Citation Format

Share Document