scholarly journals Using Deep Learning to Detect Defects in Manufacturing: A Comprehensive Survey and Current Challenges

Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5755
Author(s):  
Jing Yang ◽  
Shaobo Li ◽  
Zheng Wang ◽  
Hao Dong ◽  
Jun Wang ◽  
...  

The detection of product defects is essential in quality control in manufacturing. This study surveys stateoftheart deep-learning methods in defect detection. First, we classify the defects of products, such as electronic components, pipes, welded parts, and textile materials, into categories. Second, recent mainstream techniques and deep-learning methods for defects are reviewed with their characteristics, strengths, and shortcomings described. Third, we summarize and analyze the application of ultrasonic testing, filtering, deep learning, machine vision, and other technologies used for defect detection, by focusing on three aspects, namely method and experimental results. To further understand the difficulties in the field of defect detection, we investigate the functions and characteristics of existing equipment used for defect detection. The core ideas and codes of studies related to high precision, high positioning, rapid detection, small object, complex background, occluded object detection and object association, are summarized. Lastly, we outline the current achievements and limitations of the existing methods, along with the current research challenges, to assist the research community on defect detection in setting a further agenda for future studies.

2020 ◽  
Vol 10 (21) ◽  
pp. 7488
Author(s):  
Yutu Yang ◽  
Xiaolin Zhou ◽  
Ying Liu ◽  
Zhongkang Hu ◽  
Fenglong Ding

The deep learning feature extraction method and extreme learning machine (ELM) classification method are combined to establish a depth extreme learning machine model for wood image defect detection. The convolution neural network (CNN) algorithm alone tends to provide inaccurate defect locations, incomplete defect contour and boundary information, and inaccurate recognition of defect types. The nonsubsampled shearlet transform (NSST) is used here to preprocess the wood images, which reduces the complexity and computation of the image processing. CNN is then applied to manage the deep algorithm design of the wood images. The simple linear iterative clustering algorithm is used to improve the initial model; the obtained image features are used as ELM classification inputs. ELM has faster training speed and stronger generalization ability than other similar neural networks, but the random selection of input weights and thresholds degrades the classification accuracy. A genetic algorithm is used here to optimize the initial parameters of the ELM to stabilize the network classification performance. The depth extreme learning machine can extract high-level abstract information from the data, does not require iterative adjustment of the network weights, has high calculation efficiency, and allows CNN to effectively extract the wood defect contour. The distributed input data feature is automatically expressed in layer form by deep learning pre-training. The wood defect recognition accuracy reached 96.72% in a test time of only 187 ms.


2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Shan Pang ◽  
Xinyi Yang

In recent years, some deep learning methods have been developed and applied to image classification applications, such as convolutional neuron network (CNN) and deep belief network (DBN). However they are suffering from some problems like local minima, slow convergence rate, and intensive human intervention. In this paper, we propose a rapid learning method, namely, deep convolutional extreme learning machine (DC-ELM), which combines the power of CNN and fast training of ELM. It uses multiple alternate convolution layers and pooling layers to effectively abstract high level features from input images. Then the abstracted features are fed to an ELM classifier, which leads to better generalization performance with faster learning speed. DC-ELM also introduces stochastic pooling in the last hidden layer to reduce dimensionality of features greatly, thus saving much training time and computation resources. We systematically evaluated the performance of DC-ELM on two handwritten digit data sets: MNIST and USPS. Experimental results show that our method achieved better testing accuracy with significantly shorter training time in comparison with deep learning methods and other ELM methods.


2021 ◽  
Vol 2 (2) ◽  
Author(s):  
Saiful Islam ◽  
Aurpan Dash ◽  
Ashek Seum ◽  
Amir Hossain Raj ◽  
Tonmoy Hossain ◽  
...  

2022 ◽  
Vol 54 (8) ◽  
pp. 1-34
Author(s):  
Fuqiang Gu ◽  
Mu-Huan Chung ◽  
Mark Chignell ◽  
Shahrokh Valaee ◽  
Baoding Zhou ◽  
...  

Human activity recognition is a key to a lot of applications such as healthcare and smart home. In this study, we provide a comprehensive survey on recent advances and challenges in human activity recognition (HAR) with deep learning. Although there are many surveys on HAR, they focused mainly on the taxonomy of HAR and reviewed the state-of-the-art HAR systems implemented with conventional machine learning methods. Recently, several works have also been done on reviewing studies that use deep models for HAR, whereas these works cover few deep models and their variants. There is still a need for a comprehensive and in-depth survey on HAR with recently developed deep learning methods.


2020 ◽  
Author(s):  
◽  
Yang Liu

[ACCESS RESTRICTED TO THE UNIVERSITY OF MISSOURI AT REQUEST OF AUTHOR.] With the rapid development of deep learning in computer vision, especially deep convolutional neural networks (CNNs), significant advances have been made in recent years on object recognition and detection in images. Highly accurate detection results have been achieved for large objects, whereas detection accuracy on small objects remains to be low. This dissertation focuses on investigating deep learning methods for small object detection in images and proposing new methods with improved performance. First, we conducted a comprehensive review of existing deep learning methods for small object detections, in which we summarized and categorized major techniques and models, identified major challenges, and listed some future research directions. Existing techniques were categorized into using contextual information, combining multiple feature maps, creating sufficient positive examples, and balancing foreground and background examples. Methods developed in four related areas, generic object detection, face detection, object detection in aerial imagery, and segmentation, were summarized and compared. In addition, the performances of several leading deep learning methods for small object detection, including YOLOv3, Faster R-CNN, and SSD, were evaluated based on three large benchmark image datasets of small objects. Experimental results showed that Faster R-CNN performed the best, while YOLOv3 was a close second. Furthermore, a new deep learning method, called Retina-context Net, was proposed and outperformed state-of-the art one-stage deep learning models, including SSD, YOLOv3 and RetinaNet, on the COCO and SUN benchmark datasets. Secondly, we created a new dataset for bird detection, called Little Birds in Aerial Imagery (LBAI), from real-life aerial imagery. LBAI contains birds with sizes ranging from 10 by 10 pixels to 40 by 40 pixels. We adapted and applied several state-of-the-art deep learning models to LBAI, including object detection models such as YOLOv2, SSH, and Tiny Face, and instance segmentation models such as U-Net and Mask R-CNN. Our empirical results illustrated the strength and weakness of these methods, showing that SSH performed the best for easy cases, whereas Tiny Face performed the best for hard cases with cluttered backgrounds. Among small instance segmentation methods, U-Net achieved slightly better performance than Mask R-CNN. Thirdly, we proposed a new graph neural network-based object detection algorithm, called GODM, to take the spatial information of candidate objects into consideration in small object detection. Instead of detecting small objects independently as the existing deep learning methods do, GODM treats the candidate bounding boxes generated by existing object detectors as nodes and creates edges based on the spatial or semantic relationship between the candidate bounding boxes. GODM contains four major components: node feature generation, graph generation, node class labelling, and graph convolutional neural network model. Several graph generation methods were proposed. Experimental results on the LBDA dataset show that GODM outperformed existing state-of-the-art object detector Faster R-CNN significantly, up to 12% better in accuracy. Finally, we proposed a new computer vision-based grass analysis using machine learning. To deal with the variation of lighting condition, a two-stage segmentation strategy is proposed for grass coverage computation based on a blackboard background. On a real world dataset we collected from natural environments, the proposed method was robust to varying environments, lighting, and colors. For grass detection and coverage computation, the error rate was just 3%.


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