scholarly journals Numerical Simulations of Destructive Tests of Cast Iron Columns Strengthened with a CFRP Coating

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4608
Author(s):  
Jakub Marcinowski ◽  
Zbigniew Różycki ◽  
Volodymyr Sakharov
Keyword(s):  
Cast Iron ◽  
Numerical Simulations ◽  
Nonlinear Models ◽  
Numerical Models ◽  
Load Capacity ◽  
Experimental Results ◽  
Strengthening Effect ◽  
Loaded Column ◽  
Strengthening Technique ◽  
High Load Capacity

In many cases, there is a need to reinforce the existing, sometimes very old, cast iron columns. The paper describes a proposed and completed reinforcement procedure using an external, thin coating (sleeve or jacket) made of composite (carbon fiber reinforced polymer—CFRP). The strengthening effect was verified in destructive tests performed on two original columns (without reinforcement) and two other, identical columns strengthened by means of the proposed technique. Due to the expected very high load capacity of the axially loaded column, the test rig was designed to allow the application of the force on a big eccentricity. For this purpose a special base was designed and fabricated. Destructive tests have confirmed the high effectiveness of the adopted strengthening technique. The main objective of the present paper is a numerical confirmation of experimental results. All material parameters required in the numerical model were determined in laboratory tests. Simulation was performed using the finite element method—based on two systems, COSMOS/M and Simulia Abaqus. Numerical models were validated on results of the analytical assessment of stresses presented in the paper as well. Results of numerical simulations made on nonlinear models were compared with the experimental results. Destruction mechanisms observed in the experiments were confirmed in performed numerical simulations.

scholarly journals Reinforcement of Existing Cast-Iron Structural Elements by Means of Fiber Reinforced Composites / Wzmacnianie Istniejących, Żeliwnych Elementów Konstrukcyjnych za Pomocą Włóknokompozytów

2016 ◽  
Vol 20 (1) ◽  
pp. 37-46 ◽  
Author(s):  
Jakub Marcinowski ◽  
Zbigniew Różycki
Keyword(s):  
Cast Iron ◽  
Load Capacity ◽  
Structural Function ◽  
Structural Elements ◽  
Reinforced Polymer ◽  
Carbon Fibre Reinforced Polymer ◽  
Fibre Reinforced Polymer ◽  
Loaded Column ◽  
Strengthening Technique ◽  
High Load Capacity

Abstract The paperdeals with tubular, cast-iron columns which should be reinforced due to the planned new structural function of these elements. According to the requirements of the monument conservator the general appearance of columns should not be altered significantly. Reinforcement with an external, thin coating (sleeve or jacket) made of composite (carbon fibre reinforced polymer - CFRP) was proposed. Details of the proposedtechniquewerepresented. The reinforcementeffect was verifiedin destructivetestsperformed on two columns without reinforcement and the two other columns reinforced with the chosentechnique. Due to the expected very high load capacity of the axially loaded column, the test rig was designed in such a manner that the force could be applied on big eccentricity. For this purpose a specialbase was prepared(comp. Fig. 1). Destructivetests have confirmed the high effectiveness of the adopted strengthening technique.

Numerical Analysis of the Influence of the Padding-Plate on the Extended End-Plate Connection

2014 ◽  
Vol 578-579 ◽  
pp. 505-508
Author(s):  
Shao Qin Zhang ◽  
Lei Wu
Keyword(s):  
Numerical Analysis ◽  
Numerical Model ◽  
Numerical Simulations ◽  
Load Capacity ◽  
Numerical Results ◽  
Experimental Results ◽  
End Plate ◽  
Extended End Plate ◽  
Plate Connection

In the present paper, we investigate the effect of a padding-plate on the behavior of extended end-plate semi-rigid connections. The numerical simulations were carried out for a standard extended end-plate connection joint without padding-plate and two connection joints with 4mm and 6mm thick padding-plates. The existing experimental results verified the validity of the numerical model. The numerical results have shown that a thin padding-plate will more or less decline the carrying load capacity of the connection joint but greatly improve the connect ductility. Filling a thin padding-plate in the end-plate connection is feasible and brings the forewarning function.

Experimental analysis of the automated process of sanding aircraft surfaces

2014 ◽  
Vol 118 (1199) ◽  
pp. 53-64
Author(s):  
B. Giublin ◽  
J. A. Vieira ◽  
T. G. Vieira ◽  
L. G. Trabasso ◽  
C. A. Martins
Keyword(s):  
Load Capacity ◽  
Manufacturing Processes ◽  
Robotic Cell ◽  
Research Project ◽  
Average Value ◽  
Aluminum Metal ◽  
Structural Assembly ◽  
Riveting Process ◽  
High Load Capacity ◽  
Operating Method

Abstract ITA and EMBRAER are currently executing the research project Automation of Aircraft Structural Assembly (AASA) whose goal is to implement a robotic cell for automating the riveting process of aeronautical structures. The proposal described herein complements the AASA project, adds other manufacturing processes, namely sanding and polishing of aircraft surfaces. To implement the additional processes AASA project resources and facilities were used (robots and metrology systems) and devices designed and /or acquired to allow sharing of these resources. Among these, an Automatic Tooling Support for AERonautics structures (ATS_AER) was designed and built; also, a robot tool changer with high load capacity was acquired. The outcome of this research project is the evaluation of the feasibility of automating the processes of sanding and polishing metal surfaces in the aircraft manufacture using robots. The operating method adopted for surface treatment employed the ‘U’ type trajectory optimised to be run by a KUKA robot KR 500. The sanding process has been applied to aluminum metal sheet specimen sized 2•18ft2 (0•20m2) and used commercial 600 and 800 sandpaper. The automated sanding process yielded an average value of RA 0•48 ± 0•08 which is 25% more efficient when compared to the traditional, manual process whose average value of RA is 0•75 ± 0•51.

scholarly journals Numerical and experimental evaluation of masonry prisms by finite element method

2017 ◽  
Vol 10 (2) ◽  
pp. 477-508 ◽  
Author(s):  
C. F.R. SANTOS ◽  
R. C. S. S. ALVARENGA ◽  
J. C. L. RIBEIRO ◽  
L. O CASTRO ◽  
R. M. SILVA ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
High Strength Concrete ◽  
Numerical Models ◽  
High Strength ◽  
Experimental Tests ◽  
Experimental Results ◽  
Concrete Blocks ◽  
Micro Modeling ◽  
Modeling Strategy

Abstract This work developed experimental tests and numerical models able to represent the mechanical behavior of prisms made of ordinary and high strength concrete blocks. Experimental tests of prisms were performed and a detailed micro-modeling strategy was adopted for numerical analysis. In this modeling technique, each material (block and mortar) was represented by its own mechanical properties. The validation of numerical models was based on experimental results. It was found that the obtained numerical values of compressive strength and modulus of elasticity differ by 5% from the experimentally observed values. Moreover, mechanisms responsible for the rupture of the prisms were evaluated and compared to the behaviors observed in the tests and those described in the literature. Through experimental results it is possible to conclude that the numerical models have been able to represent both the mechanical properties and the mechanisms responsible for failure.

Pneumatic pulsator design as an example of numerical simulations in engineering applications

2012 ◽  
Vol 2 (1) ◽  
Author(s):  
Krzysztof Wołosz ◽  
Jacek Wernik
Keyword(s):  
Fluid Dynamics ◽  
Numerical Simulation ◽  
Cast Iron ◽  
Numerical Simulations ◽  
Stress Analysis ◽  
Aluminium Alloy ◽  
Loose Material ◽  
Engineering Applications ◽  
Pressure Losses ◽  
Pneumatic Impact

AbstractThe paper presents the part of the investigation that has been carried out in order to develop the pneumatic pulsator which is to be employed as an unblocking device at lose material silo outlets. The part of numerical simulation is reported. The fluid dynamics issues have been outlined which are present during supersonic airflow thought the head of the pulsator. These issues describe the pneumatic impact phenomenon onto the loose material bed present in the silo to which walls the pulsator is assembled. The investigation presented in the paper are industrial applicable and the result is the working prototype of the industrial pneumatic pulsator. The numerical simulation has led to change the piston shape which is moving inside the head of the pulsator, and therefore, to reduce the pressure losses during the airflow. A stress analysis of the pulsator controller body has been carried out while the numerical simulation investigation part of the whole project. The analysis has made possible the change of the controller body material from cast iron to aluminium alloy.

Study of the Size Effects and Friction Conditions in Microextrusion—Part II: Size Effect in Dynamic Friction for Brass-Steel Pairs

2007 ◽  
Vol 129 (4) ◽  
pp. 677-689 ◽  
Author(s):  
Lapo F. Mori ◽  
Neil Krishnan ◽  
Jian Cao ◽  
Horacio D. Espinosa
Keyword(s):  
Grain Size ◽  
Friction Coefficient ◽  
Size Effect ◽  
Contact Pressure ◽  
Size Effects ◽  
Numerical Models ◽  
Kolsky Bar ◽  
Experimental Results ◽  
Material Response ◽  
Dynamic Coefficients

In this paper, the results of experiments conducted to investigate the friction coefficient existing at a brass-steel interface are presented. The research discussed here is the second of a two-part study on the size effects in friction conditions that exist during microextrusion. In the regime of dimensions of the order of a few hundred microns, these size effects tend to play a significant role in affecting the characteristics of microforming processes. Experimental results presented in the previous companion paper have already shown that the friction conditions obtained from comparisons of experimental results and numerical models show a size effect related to the overall dimensions of the extruded part, assuming material response is homogeneous. Another interesting observation was made when extrusion experiments were performed to produce submillimeter sized pins. It was noted that pins fabricated from large grain-size material (211μm) showed a tendency to curve, whereas those fabricated from billets having a small grain size (32μm), did not show this tendency. In order to further investigate these phenomena, it was necessary to segregate the individual influences of material response and interfacial behavior on the microextrusion process, and therefore, a series of frictional experiments was conducted using a stored-energy Kolsky bar. The advantage of the Kolsky bar method is that it provides a direct measurement of the existing interfacial conditions and does not depend on material deformation behavior like other methods to measure friction. The method also provides both static and dynamic coefficients of friction, and these values could prove relevant for microextrusion tests performed at high strain rates. Tests were conducted using brass samples of a small grain size (32μm) and a large grain size (211μm) at low contact pressure (22MPa) and high contact pressure (250MPa) to see whether there was any change in the friction conditions due to these parameters. Another parameter that was varied was the area of contact. Static and dynamic coefficients of friction are reported for all the cases. The main conclusion of these experiments was that the friction coefficient did not show any significant dependence on the material grain size, interface pressure, or area of contact.

Static Performance of a Hydrostatic Thrust Foil Bearing for Large Scale Oil-Free Turbomachines

2020 ◽  
Author(s):  
Nguyen LaTray ◽  
Daejong Kim ◽  
Myongsok Song
Keyword(s):  
Large Scale ◽  
Load Capacity ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Outer Diameter ◽  
Frictional Loss ◽  
Foil Bearing ◽  
Foundation Model ◽  
Static Performance ◽  
High Load Capacity

Abstract This work presents a novel design of a hydrostatic thrust foil bearing (HSTFB) with an outer diameter of 154mm along with simulation and test results up to specific load capacity of 223kPa (32.3psi). The HSTFB incorporates a high pressure air/gas injection to the thrust foil bearing with a uniform clearance. This bearing has high load capacity, low power loss, and no friction/wear during startup and shutdown. In addition, the HSTFB allows for bidirectional operation. The paper also presents an advanced simulation model which adopts the exact locations of a tangentially arranged bumps to a cylindrical two-dimensional plate model of the top foil. This method predicts top foil deflection with better accuracy than the traditional independent elastic foundation model which distributes the bump locations over the nodal points in the cylindrical coordinates, and with less computational resource than the finite element method applied to the entire bump/top foils. The presented HSTFB, was designed for Organic Rankine Cycle (ORC) generators, but its performance was predicted and measured using air in this paper. The bearing static performance is compared analytically against the rigid counterpart, and presented at different supply pressures, speeds, and minimum film thicknesses. Experimental verification is conducted at 10, 15 and 20krpm. The measured load capacity and frictional loss agree well with the prediction. The measured film thickness also agrees with the prediction after the structural deflection of the thrust runner disc is compensated. Overall, the novel HSTFB demonstrates an excellent static performance and shows good potential for adoption to the intended ORC generators and other large oil-free turbomachines.

Additive manufacturing of pure copper: From numerical simulations to experimental results

2021 ◽  
Author(s):  
Hagen Kohl ◽  
Lisa Schade ◽  
Gabor Matthäus ◽  
Tobias Ullsperger ◽  
Burak Yürekli ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Numerical Simulations ◽  
Pure Copper ◽  
Experimental Results

Effect of Ramp Angle on the Anti-Loosening Ability of Wedge Self-Locking Nuts Under Vibration

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Jianhua Liu ◽  
Hao Gong ◽  
Xiaoyu Ding
Keyword(s):  
Finite Element ◽  
Numerical Simulations ◽  
Production Technology ◽  
Material Properties ◽  
Threshold Value ◽  
Commercial Production ◽  
Experimental Results ◽  
Fe Method ◽  
Transversal Vibration

Recently, the wedge self-locking nut, a special anti-loosening product, is receiving more attention because of its excellent reliability in preventing loosening failure under vibration conditions. The key characteristic of a wedge self-locking nut is the special wedge ramp at the root of the thread. In this work, the effect of ramp angle on the anti-loosening ability of wedge self-locking nuts was studied systematically based on numerical simulations and experiments. Wedge self-locking nuts with nine ramp angles (10 deg, 15 deg, 20 deg, 25 deg, 30 deg, 35 deg, 40 deg, 45 deg, and 50 deg) were modeled using a finite element (FE) method, and manufactured using commercial production technology. Their anti-loosening abilities under transversal vibration conditions were analyzed based on numerical and experimental results. It was found that there is a threshold value of the initial preload below which the wedge self-locking nuts would lose their anti-loosening ability. This threshold value of initial preload was then proposed for use as a criterion to evaluate the anti-loosening ability of wedge self-locking nuts quantitatively and to determine the optimal ramp angle. Based on this criterion, it was demonstrated, numerically and experimentally, that a 30 deg wedge ramp resulted in the best anti-loosening ability among nine ramp angles studied. The significance of this study is that it provides an effective method to evaluate the anti-loosening ability of wedge self-locking nuts quantitatively, and determined the optimal ramp angle in terms of anti-loosening ability. The proposed method can also be used to optimize other parameters, such as the material properties and other dimensions, to guarantee the best anti-loosening ability of wedge self-locking nuts.

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